Polaris Rising Rate Surge Tank Kit

Remove the OEM fuel pump assembly out of your vehicle. It will be located underneath the passenger seat (back passenger seat if 4-seater). DO NOT break the green/blue safety clips holding the fuel lines on. It is easiest to remove the fuel pump assembly nut with EVP tool (953RU0305).

Remove the float sending unit from the OEM fuel pump. On the XP Turbo/S assembly use a small screwdriver to push the black clip inward, push the sending unit upward. On a Pro XP/Turbo R use a small screwdriver and push the sending unit downward. Remove.

Remove the OEM float from the OEM assembly, install it onto the EVP rising rate assembly. Solider the float assembly, wires orientation doesn’t matter.

Double check all hoses, clamps, float, and wiring harness before installing. Make sure to reuse the OEM circle gasket between the fuel hat and fuel tank.

Always install the fuel float first and fuel sock second. You can also remove the float arm from the assembly and install into the tank. Install the surge tank into the fuel tank about 2.0”. Then reinstall the float arm to the float assembly. See below.

install the fuel nut, connect the fuel pump to the OEM harness. Reinstall the fuel line to the quick-connect swivel fitting and install the fuel regulator vacuum hose to the charge tube. DO NOT connect it to anything else.

Locate your fuse box (underneath steering wheel). Remove the fuel pump fuse and install supplied 20amp fuse.