Can-Am Maverick R 3” Downpipe Shocker with Dynamic Muffler

Maverick R 3” Downpipe Shocker with Dynamic Muffler

Category
Exhaust
SKU
2042010009 (Shocker), 2002010018 (Dynamic Muffler)
Legacy SKU
301DC0092, 300DC0392
Revision
Rev_022124

In the box

Parts and tools

Included parts

  • 13” Downpipe with Shocker
  • 13” V-band Clamp
  • 1Wiring Harness
  • 1Dynamic Muffler
  • 1Set of Tips

Required tools

  • Anti seize
  • 10, 11, 13mm Socket
  • 22mm Wrench
  • Spring Tool
  • Cleaning Supplies (Alcohol/Windex)
3” Downpipe with Shocker
Dynamic Muffler

Procedure

Installation

  1. Step 1

    Make sure the vehicle is cold and parked on a flat surface. You can remove the bed but it is not required.

  2. Step 2

    Remove the muffler joint heatshield by removing (3) 10mm screws.

    Remove the muffler joint heatshield by removing (3) 10mm screws.
  3. Step 3

    Remove the (3) 13mm screws holding the OEM tip on. Two are located on the sides and one located on top. Also remove the spark arrestor.

    Remove the (3) 13mm screws holding the OEM tip on.
    Also remove the spark arrestor.
  4. Step 4

    Remove (4) exhaust springs holding the muffler to downpipe. Keep these springs.

    Remove (4) exhaust springs holding the muffler to downpipe.
  5. Step 5

    Remove (4) 13mm bolts with nuts. (2) of the 13mm bolts have anti vibration mounts. Keep these.

    Remove (4) 13mm bolts with nuts.
  6. Step 6

    Remove the muffler from the rear-right side.

    Remove the muffler from the rear-right side.
  7. Step 7

    Loosen and remove the 02 sensor from the downpipe. Use a 22mm wrench. It works best to unplug the pigtail, don’t damage the wires.

    Loosen and remove the 02 sensor from the downpipe.
  8. Step 8

    Remove the charge tube going from the turbocharger to intercooler. Use an 11mm socket or screwdriver.

    Remove the charge tube going from the turbocharger to intercooler.
  9. Step 9

    Remove the heat shields (2 part) around the turbocharger. 1 hose clamp, (2) 10mm screws underneath and (4) on top by the valve cover.

    Remove the heat shields (2 part) around the turbocharger.
    Remove the heat shields (2 part) around the turbocharger.
  10. Step 10

    Remove the OEM V-Band clamp using an 11mm socket.

    Remove the OEM V-Band clamp using an 11mm socket.
  11. Step 11

    Install the new 3” downpipe or shocker onto the turbocharger, using supplied V-Band clamp. Keep it loose for now.

    Install the new 3” downpipe or shocker onto the turbocharger, using supplied V-Band clamp.
  12. Step 12

    Install the new muffler from the right rear of the vehicle. Mount it to the OEM bracket. Reuse OEM hardware. Don’t tighten any bolts down yet.

    Install the new muffler from the right rear of the vehicle.
    Mount it to the OEM bracket. Reuse OEM hardware.
  13. Step 13

    With everything mounted loosely, reinstall the (4) exhaust springs holding the downpipe and muffler joint together.

    With everything mounted loosely, reinstall the (4) exhaust springs holding the downpipe and muffler joint together.
  14. Step 14

    Tighten everything from the turbocharger V-Band clamp to muffler, do NOT overtighten the V-Band clamp.

  15. Step 15

    The turbocharger heat shield can be reinstalled, if wanted.

  16. Step 16

    Reinstall the charge tube going from the turbocharger to intercooler.

  17. Step 17

    Apply anti seize on the threads of the 02 sensor, reinstall with 22mm wrench.

  18. Step 18

    Wipe down the entire exhaust system in this sequence: brake cleaner, Windex, finished off with rubbing alcohol. This will remove all fingerprints during installation.

  19. Step 19

    Install your set of tips onto the muffler, angle them however you want. Tighten down with supplied clamps, DON’T OVER TIGHTEN!

  20. Step 20

    Reinstall the muffler jointer heat shield, using OEM hardware.

    Reinstall the muffler jointer heat shield, using OEM hardware.
  21. Step 21

    (SHOCKER ONLY): Remove the passenger seat, center tunnel panel, and transmission oil filter housing. Pop a blank auxiliary switch out of the dashboard, insert the supplied wire harness through the hole and push the switch into place.

    Pop a blank auxiliary switch out of the dashboard, insert the supplied wire harness through the hole and push the switch into place.
  22. Step 22

    Route both pigtails through the center tunnel. The shorter ring terminals will go to the bus bar located in the center tunnel. The longer harness will route through the firewall back to the shocker actuator. Zip tie excess wire.

    Route both pigtails through the center tunnel.
    The shorter ring terminals will go to the bus bar located in the center tunnel.
    The longer harness will route through the firewall back to the shocker actuator.
    The longer harness will route through the firewall back to the shocker actuator.
    The longer harness will route through the firewall back to the shocker actuator.
Emissions notice. This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code §§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA-certified, emission-regulations-exempt and noise-regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law.

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