Can-Am Maverick R 3” Downpipe Bullet with Dynamic Muffler

Maverick R 3” Downpipe Bullet with Dynamic Muffler

Category
Exhaust
SKU
2042010006 (Bullet Downpipe), 2002010018 (Dynamic Muffler)
Legacy SKU
300DC0387, 300DC0392
Revision
Rev_021624

In the box

Parts and tools

Maverick R 3” Downpipe Bullet with Dynamic Muffler
Maverick R 3” Downpipe Bullet with Dynamic Muffler

Included parts

  • 13” Downpipe with Bullet
  • 13” V-band Clamp
  • 1Dynamic Muffler
  • 1Set of Tips

Required tools

  • Anti seize
  • 10, 11, 13mm Socket
  • 22mm Wrench
  • Spring Tool
  • Cleaning Supplies (Alcohol/Windex)

Procedure

Installation

  1. Step 1

    Make sure the vehicle is cold and parked on a flat surface. You can remove the bed but it is not required.

  2. Step 2

    Remove the muffler joint heatshield by removing (3) 10mm screws.

    muffler joint heatshield
  3. Step 3

    Remove the (3) 13mm screws holding the OEM tip on. Two are located on the sides and one located on top. Also remove the spark arrestor.

    OEM tip
    spark arrestor
  4. Step 4

    Remove (4) exhaust springs holding the muffler to downpipe. Keep these springs.

    exhaust springs
  5. Step 5

    Remove (4) 13mm bolts with nuts. (2) of the 13mm bolts have anti vibration mounts. Keep these.

    13mm bolts with nuts
    Anti-Vibration Mounts
    Anti-Vibration Mounts
  6. Step 6

    Remove the muffler from the rear-right side.

    muffler from the rear-right side
  7. Step 7

    Loosen and remove the 02 sensor from the downpipe. Use a 22mm wrench. It works best to unplug the pigtail, don’t damage the wires.

    02 sensor
  8. Step 8

    Remove the charge tube going from the turbocharger to intercooler. Use an 11mm socket or screwdriver.

    charge tube
  9. Step 9

    Remove the heat shields (2 part) around the turbocharger. 1 hose clamp, (2) 10mm screws underneath and (4) on top by the valve cover.

    heat shields
    heat shields
  10. Step 10

    Remove the OEM V-Band clamp using an 11mm socket.

    OEM V-Band clamp
  11. Step 11

    Install the new 3” downpipe or shocker onto the turbocharger, using supplied V-Band clamp. Keep it loose for now.

    new 3” downpipe
  12. Step 12

    Install the new muffler from the right rear of the vehicle. Mount it to the OEM bracket. Reuse OEM hardware. Don’t tighten any bolts down yet.

    new muffler
    OEM bracket
  13. Step 13

    With everything mounted loosely, reinstall the (4) exhaust springs holding the downpipe and muffler joint together.

    exhaust springs
  14. Step 14

    Tighten everything from the turbocharger V-Band clamp to muffler, do NOT overtighten the V-Band clamp.

  15. Step 15

    The turbocharger heat shield can be reinstalled, if wanted.

  16. Step 16

    Reinstall the charge tube going from the turbocharger to intercooler.

  17. Step 17

    Apply anti seize on the threads of the 02 sensor, reinstall with 22mm wrench.

  18. Step 18

    Wipe down the entire exhaust system in this sequence: brake cleaner, Windex, finished off with rubbing alcohol. This will remove all fingerprints during installation.

  19. Step 19

    Install your set of tips onto the muffler, angle them however you want. Tighten down with supplied clamps, DON’T OVER TIGHTEN!

  20. Step 20

    Reinstall the muffler jointer heat shield, using OEM hardware.

    muffler jointer heat shield

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