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2024+ Sea Doo Spark Squirter Exhaust Kit
Installation instructions for the 2024+ Sea Doo Spark Squirter Exhaust Kit on the 2024+ Sea-Doo Sea-Doo (SKU 903FS0113). Parts, tools, and full procedure.
In the box
Parts and tools
Included parts
- 1Squirter Exhaust Silicone
- 1Exhaust Outlet
- 1Exhaust Trim Ring
- 1Exhaust Nut
- 1Hardware Kit
Required tools
- T25 Socket
- Rachet
- Flat Head Screwdriver
- 3.0” Whole Saw/ 1/8” Drill Bit
- Drill
Procedure
Installation
- Step 1
Remove the top deck, see “Hull Removal Instructions”.
- Step 2
VTS Models Only: Remove the 13mm bolt that connects the pump bucket to the VTS actuator.
- Step 3
Drill out the rivet on the OEM exhaust nut. Use a 1/8” drill bit.
- Step 4
Use supplied exhaust nut wrench and loosen the exhaust nut.
- Step 5
Loosen the worm drive holding the “J” tube onto the water box.
- Step 6
Remove the OEM muffler and “J” tube from the hull.
- Step 7
Install (1) supplied O-ring onto the exhaust plug. Install the exhaust plug into the hull from the jet pump location. The threads should be on the inside of the hull. Reuse the OEM plastic nut. Torque with supplied nut wrench. Drill a .191” (#11) hole into the nut and plug and install the 3/16” rivet.
- Step 8
Remove the BRP logo from the rear deck.
- Step 9
Loosely install the trim ring and measure down 1.45” from the top rib. Drill a piolet hole before using the 3.0” hole saw to ensure you’re in the correct location.
- Step 10
Install the exhaust outlet as shown.
Exhaust outlet (gets o-ring) 
NoteBe sure to install the rear spacer in the correct orientation before installing the nut. You can use a small amount of RTV to seal the aluminum ring.
- Step 11
Install the squirter exhaust tube from the waterbox to the exhaust outlet. Reuse the OEM worm drive clamp on the waterbox side. Use supplied worm drive on the exhaust outlet side.The EVP logo will be closest to the waterbox.
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