Polaris XP Turbo/S & Pro XP & Turbo R TPR Catch Can Kit

XP Turbo/S & Pro XP & Turbo R TPR Catch Can Kit

Vehicles
Polaris RZR
SKU
XP Turbo/S (1562020003), Pro XP/Turbo R (1562020004)
Legacy SKU
804FP0189, 804FP0190
Revision
Rev_122222

In the box

Parts and tools

XP Turbo/S & Pro XP & Turbo R TPR Catch Can Kit

Included parts

  • 1Catch Can
  • 2-16AN Fitting
  • 2-10AN Fitting
  • 1Crankcase Manifold Block
  • 1Valve Cover Cap
  • 1Block Off Plug
  • 15/8” Hose
  • 11” Hose
  • 1Hardware Kit

Required tools

  • 8mm Socket
  • Screwdriver/Nut Driver
  • Cutter/Pliers
  • Dielectric Grease
  • 7/16” & 1/2" Allen Socket
  • AN Wrench Set

Procedure

Installation

Note

These instructions were made on an engine stand, you will need to access this part of the engine through the firewall access panel. It may be easier to loosen the turbocharger support bracket to access the crankcase manifold plate.

  1. Step 1

    Remove the crankcase hose from the crankcase block and V-flow.

  2. Step 2

    Remove the dipstick screw, dipstick and tube.

  3. Step 3

    Remove (4) screws holding the OEM crankcase block to the engine block.

    Remove (4) screws holding the OEM crankcase block to the engine block.
  4. Step 4

    Remove the OEM gasket (orange), install onto the TPR crankcase block.

    Remove the OEM gasket (orange), install onto the TPR crankcase block.
  5. Step 5

    Install the TPR crankcase block onto the engine, use supplied (4) hardware and torque to 10 ft-lb.

    Install the TPR crankcase block onto the engine, use supplied (4) hardware and torque to 10 ft-lb.
Note

Installing on an XP Turbo/S its best to place the oil return on the front of the block. For Pro XP and Turbo R its best to place the oil return on the side of the block due to turbocharger support bracket.

XP Turbo/S
Pro XP/ Turbo R
  1. Step 6

    Installing the catch can to the car is slightly different between the XP Turbo/S and Pro XP/Turbo R. The XP Turbo catch can will mount around the frame and firewall fastened with hose clamps while the Pro XP/Turbo R catch can will mount directly to the firewall.

    Installing the catch can to the car is slightly different between the XP Turbo/S and Pro XP/Turbo R.
    The XP Turbo catch can will mount around the frame and firewall fastened with hose clamps while the Pro XP/Turbo R catch can will mount directly to the firewall.
    The XP Turbo catch can will mount around the frame and firewall fastened with hose clamps while the Pro XP/Turbo R catch can will mount directly to the firewall.
  2. Step 7

    Remove the OEM valve cover cap and install the TPR billet valve cover breather cap. This cap will spin 360-degrees and will fit OEM and TPR valve covers. Install a -10an 45-degree or 120-degree fitting onto the valve cover breather cap. Install the other -10an 45-degree fitting to the catch can. Install the 5/8” hose to both barbs. You may need to cut length off the hose for proper fitment

    Remove the OEM valve cover cap and install the TPR billet valve cover breather cap.
    Install the 5/8” hose to both barbs.
    Install the other -10an 45-degree fitting to the catch can.
  3. Step 8

    For the XP Turbo/S oil return install the -16an 90-degree fitting on the catch can and install the -16an 45-degree fitting to the crankcase block. For the Pro XP/Turbo R oil return install the -16an 45-degree fitting to the catch can and install the -16an 90-degree fitting to the crankcase block.

    XP Turbo/S
    Pro XP/ Turbo R
    For the XP Turbo/S oil return install the -16an 90-degree fitting on the catch can and install the -16an 45-degree fitting to the crankcase block.
Emissions notice. This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code §§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA-certified, emission-regulations-exempt and noise-regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law.

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