Polaris Pro XP Wastegate Actuator

Installation instructions for the Pro XP Wastegate Actuator on the Polaris Pro XP (RZR) (SKU 100RP0074). Parts, tools, and full procedure.

Vehicles
Polaris RZR
Legacy SKU
100RP0074
Revision
Rev_021621

In the box

Parts and tools

Included parts

  • 17LB Wastegate

Required tools

  • T-15 Torx
  • T-40 Torx
  • 8mm Socket
  • 10mm Socket
  • 13mm Socket
  • 15mm Socket
  • 14mm Open End Wrench
  • 15mm Open End Wrench
  • 5mm Allen Wrench
  • Mity Vac

Procedure

Installation Steps

  1. Step 1

    Using a T40 remove the (4) bolts holding the bed on, remove the bed

  2. Step 2

    Remove both seats for 2-seater, both rear seats for a 4-seater

  3. Step 3

    Remove upper firewall, by turning the (4) locking pins on the top corners

  4. Step 4

    Open center console, and turn both locking pins, then remove the (4) T40 bolts on the side of the center console and remove it.

  5. Step 5

    Remove lower firewall and airbox.

  6. Step 6

    Using a 10mm socket, remove the (6) bolts holding the solid heat shield above the turbo.

  7. Step 7

    Using 10mm socket, remove the (4) bolts holding the flexible heat shield onto the exhaust manifold.

  8. Step 8

    Using an 8mm socket, remove the (2) bolts holding the heat shield on the bottom of the exhaust manifold.

  9. Step 9

    Using a 13mm socket, remove the oil line banjo bolt, as well as both clamps holding the oil line to the turbo mount.

  10. Step 10

    With a 13mm and 8mm socket, remove the (2) bolts that attach the bracket to the turbo.

    With a 13mm and 8mm socket, remove the (2) bolts that attach the bracket to the turbo.
    13mm bolt to remove. 8mm bolt to remove.
  11. Step 11

    Using a 15mm socket and 15mm wrench, loosen the (4) bolts on the turbo mount, on the bottom and front side.

    Using a 15mm socket and 15mm wrench, loosen the (4) bolts on the turbo mount, on the bottom and front side.
    Loosen these 4 bolts.
  12. Step 12

    Connect your mity vac (pressure gauge) to the wastegate and apply pressure till wastegate opens.

  13. Step 13

    Using the 5mm Allen, and 14mm wrench, disconnect wastegate from the exhaust manifold.

  14. Step 14

    Release pressure from the mity vac (pressure gauge) and remove from the wastegate.

  15. Step 15

    With your 10mm socket, remove the (2) bolts holding your wastegate to the turbo (one is on the front side of the turbo, the other is on the back side.)

    With your 10mm socket, remove the (2) bolts holding your wastegate to the turbo
    Remove 2 10mm bolts.
  16. Step 16

    Install the EVP upgraded wastegate and set crack pressure to 8psi.

  17. Step 17

    Re-install turbo bracket, making sure to tighten the bottom (4) bolts.

  18. Step 18

    Re-install the oil line and clamps.

    Note

    Run oil line and install banjo bolt but do NOT tighten banjo bolt till both clamps have been installed and tightened.

  19. Step 19

    Double check your crack pressure. (8psi)

  20. Step 20

    Make sure to hook vacuum line back up to the wastegate.

  21. Step 21

    Re-install the heat shields on the bottom and top of exhaust manifold.

  22. Step 22

    Re-install solid heat shield above turbo.

  23. Step 23

    Install lower firewall and center console.

  24. Step 24

    Install upper firewall and both seats.

  25. Step 25

    Re-install bed.

Emissions notice. This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code §§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA-certified, emission-regulations-exempt and noise-regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law.

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