Polaris Pro R Fuel Rail

Pro R Fuel Rail

Category
Fuel Systems
Vehicles
Polaris RZR
SKU
2512030002 (OEM Fitting), 2512030003 (-8AN Fitting)
Legacy SKU
501FP0019, 501FP0020
Product page
Pro R Fuel Rail
Revision
REV_051624

In the box

Parts and tools

Pro R Fuel Rail

Included parts

  • 1Pro R Fuel Rail
  • 4Injector Clip
  • 8Socket Cap Screws
  • 18AN ORB Plug
  • 4Zip Tie
  • Optional: 8AN ORB to 8AN Fitting
  • Optional: 8AN ORB to 3/8 Quick Fitting

Required tools

  • 8mm Socket
  • 8AN Wrench
  • Cutting Tool

Procedure

Installation

  1. Step 1

    Remove (4) injector connectors, cut the zip-ties holding the injector harness to the intake plenum and remove from the fuel rail. Remove the blue clip and fuel hose connector from the fuel rail.

    Remove (4) injector connectors, cut the zip-ties holding the injector harness to the intake plenum and remove from the fuel rail.
    Note

    clean intake plenum with compressed air, especially around the injector ports.

  2. Step 2

    Remove the (4) 8mm screws holding the fuel rail to the plenum. Remove the fuel rail.

    Remove the (4) 8mm screws holding the fuel rail to the plenum.
  3. Step 3

    Remove the injector clips, remove the injectors. Blow out the fuel rail with all injectors removed.

    Remove the injector clips, remove the injectors.
  4. Step 4

    With your parts laid out, install your fuel plug and fittings. Install the (4) injectors. Apply dielectric grease to the O-ring on the injector. Install the new injector clip around the injector, use supplied hardware with BLUE Loctite. Make sure the injector is properly seated.

    With your parts laid out, install your fuel plug and fittings.
    Install the new injector clip around the injector, use supplied hardware with BLUE Loctite.
  5. Step 5

    With a flat blade, push out (4) zip tie holders, install into the new fuel rail.

    With a flat blade, push out (4) zip tie holders, install into the new fuel rail.
  6. Step 6

    Install the fuel rail and injectors, torque the fuel rail to 7 ft-lb. Reinstall the injector clips. Use supplied zip ties to secure the injector harness, cut off excess zip tie.

    Install the fuel rail and injectors, torque the fuel rail to 7 ft-lb.
Emissions notice. This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code §§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA-certified, emission-regulations-exempt and noise-regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law.

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