Polaris Pro R (G4) Secondary Roller Kit

Installation instructions for the Polaris Pro R (G4) Secondary Roller Kit on the Polaris Pro R (RZR) (SKU 404FP0047). Parts, tools, and full procedure.

Category
Clutching
Vehicles
Polaris RZR
Legacy SKU
404FP0047
Revision
Rev_102522

In the box

Parts and tools

Polaris Pro R (G4) Secondary Roller Kit

Included parts

  • 3Rhino Rollers

Required tools

  • Clutch Compression Tool
  • Flat Blade Screwdriver
  • Circlip Tool
  • Compressed Air
  • Scotch Brite Green Pads
  • Brake Cleaner

Procedure

Installation

  1. Step 1

    Remove CVT outer clutch cover with an 8mm socket.

  2. Step 2

    Remove drive belt, remove Allen key.

  3. Step 3

    Use a 15mm socket and breaker bar/ impact to remove secondary clutch. Remove the bolt with washers.

  4. Step 4

    Mark a straight line on both sheaves. Separate both sheaves. Blow both sheaves out with compressed air. With a green scotch brite pad, clean the surfaces on both sheaves. With a rag and cloth clean the sheaves with brake cleaner.

  5. Step 5

    The stationary sheave will have (3) rollers in it. With a circlip tool or screwdriver, pop the circlip off on each pin axel.

    The stationary sheave will have (3) rollers in it. With a circlip tool or screwdriver, pop the circlip off on each pin axel.
  6. Step 6

    Once circlip is removed, slide the roller and circlip off the axle.

    Once circlip is removed, slide the roller and circlip off the axle.
  7. Step 7

    Clean the thrust washers, circlips, and axles with brake cleaner.

    Clean the thrust washers, circlips, and axles with brake cleaner.
  8. Step 8

    Reinstall the OEM circlip, be sure not to mar up the new roller. Make sure all rollers spin freely before mating the sheaves back together. Line up the sheaves with your sharpie marks.

    Reinstall the OEM circlip, be sure not to mar up the new roller. Make sure all rollers spin freely before mating the sheaves back together. Line up the sheaves with your sharpie marks.
Emissions notice. This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code §§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA-certified, emission-regulations-exempt and noise-regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law.

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