Can-Am Maverick R Catch Can Kit

Installation instructions for the Maverick R Catch Can Kit on the Can-Am Maverick R (SKU 803FC0020). Parts, tools, and full procedure.

Category
Intake
Legacy SKU
803FC0020
Revision
REV_062024

In the box

Parts and tools

Maverick R Catch Can Kit

Included parts

  • 1Catch Can Assembly
  • 1Maverick R Catch Can Installation Kit
  • 1Hardware

Required tools

  • 10mm Socket
  • T-30 Socket
  • Dielectric Grease
  • Screwdriver

Procedure

Installation

  1. Step 1

    If you are running the OEM airbox, loosen the fresh air intake duct located on the top of the airbox and remove. On the back side of the airbox, loosen the turbocharger intake tube.

    If you are running the OEM airbox, loosen the fresh air intake duct located on the top of the airbox and remove.
    If you are running the OEM airbox, loosen the fresh air intake duct located on the top of the airbox and remove.
  2. Step 2

    Loosen the worm drive clamp on the valve cover breather tube. Loosen the worm drive on the intake tube located on the turbocharger. Remove the tube.

    Loosen the worm drive clamp on the valve cover breather tube.

Procedure

Installation

  1. Step 1

    If you are running the EVP HFI, loosen the T-bolt clamp on the turbocharger with an 11mm socket. Remove the intake tube from turbocharger. It may be necessary to remove the vacuum line for the rising rate system.

    If you are running the EVP HFI, loosen the T-bolt clamp on the turbocharger with an 11mm socket.
  2. Step 2

    Loosen the worm drive on the valve cover breather hose. You can pull the intake tube out. You do NOT need to remove the upper part of the intake tube.

    Loosen the worm drive on the valve cover breather hose.

Procedure

Installation

  1. Step 3

    Remove the valve cover breather hose from either OEM or EVP HFI intake tube.

    Remove the valve cover breather hose from either OEM or EVP HFI intake tube.
  2. Step 4

    Use supplied 3/4" plug and 27mm pinch clamp to block the valve cover breather port on the intake tube.

    Use supplied 3/4" plug and 27mm pinch clamp to block the valve cover breather port on the intake tube.
    Use supplied 3/4" plug and 27mm pinch clamp to block the valve cover breather port on the intake tube.
  3. Step 5

    Install the supplied catch can hose, use supplied 20-32 worm drive to fasten onto the valve cover.

    Install the supplied catch can hose, use supplied 20-32 worm drive to fasten onto the valve cover.
  4. Step 6

    Install the mounting bracket to the catch can. Use (2) M8 x16mm socket cap screws.

    Install the mounting bracket to the catch can.
  5. Step 7

    Install the pre filter and filter onto the catch can. See how the clamp with mount onto the car. No need to install the clamp yet.

    Install the pre filter and filter onto the catch can.
  6. Step 8

    Install the catch can on the frame rail underneath the driver side rear fender. There is 3-4” area you can slide and mount the catch can. Use supplied M8x16mm screws.

    Install the catch can on the frame rail underneath the driver side rear fender.
  7. Step 9

    Route the silicone hose up to the catch can. Use supplied 20-32 worm drive.

    Route the silicone hose up to the catch can.
  8. Step 10

    Route the valve cover hose behind the HFI tube or above the OEM airbox.

    Route the valve cover hose behind the HFI tube or above the OEM airbox.
  9. Step 11

    Remove the wire harness mounting screw, using an 8mm socket. Install supplied 1-1/2” Adelle clamp around the valve cover hose and reinstall the 8mm screw.

    Install supplied 1-1/2” Adelle clamp around the valve cover hose and reinstall the 8mm screw.
  10. Step 12

    Install the 1/4" fuel hose to the 90-degree fitting located on the catch can. Fasten with a 13.3mm pinch clamp.

    Install the 1/4" fuel hose to the 90-degree fitting located on the catch can.
  11. Step 13

    With a 10mm socket, remove the top screw on the bracket. Install the 5/8” Adelle clamp and re install. Slide the 1/4" fuel hose through the Adelle clamp.

    With a 10mm socket, remove the top screw on the bracket.
    Slide the 1/4" fuel hose through the Adelle clamp.
  12. Step 14

    Install a few zip ties holding the 1/4" fuel hose to the inner fender.

    Install a few zip ties holding the 1/4" fuel hose to the inner fender.
    Install a few zip ties holding the 1/4" fuel hose to the inner fender.
Maverick R Catch Can Kit

When you’re done

After installation

Note

Don’t forget to reinstall the vacuum hose to the charge tube if you have a rising rate system.

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