Can-Am Maverick R C&R Racing Radiator

Installation instructions for the Maverick R C&R Racing Radiator on the Can-Am Maverick R (SKU 804FC0337). Parts, tools, and full procedure.

Legacy SKU
804FC0337
Revision
REV_080824

In the box

Parts and tools

Maverick R C&R Racing Radiator

Included parts

  • 1Radiator
  • 1Hardware Kit

Required tools

  • 8, 10mm Socket
  • T-30 Socket
  • Pinch Clamp Tool
  • Rags & Catch Pan

Procedure

Installation

  1. Step 1

    Remove the hood bezel, 4 snap tabs.

    Remove the hood bezel, 4 snap tabs.
  2. Step 2

    Remove (4) T-30 screws holding the front hood plastic.

    Remove (4) T-30 screws holding the front hood plastic.
  3. Step 3

    Remove (2) T-30 screws on the upper firewall access panel, on both sides.

    Remove (2) T-30 screws on the upper firewall access panel, on both sides.
  4. Step 4

    Slightly pull back on the access panel, underneath you will find a 10mm bolt with a large plastic washer. Remove on both sides.

    Slightly pull back on the access panel, underneath you will find a 10mm bolt with a large plastic washer.
    Slightly pull back on the access panel, underneath you will find a 10mm bolt with a large plastic washer.
  5. Step 5

    Remove the headlight access panel, (3) 8mm screws, (1) T-30, then unclip the panel from the plastic support, on both sides.

    Remove the headlight access panel, (3) 8mm screws, (1) T-30, then unclip the panel from the plastic support, on both sides.
  6. Step 6

    Underneath the hood by the shock, remove (1) 10mm screw with large washer, both sides.

    Underneath the hood by the shock, remove (1) 10mm screw with large washer, both sides.
  7. Step 7

    Remove (2) T-30 screws on the lower front valance, on both sides.

    Remove (2) T-30 screws on the lower front valance, on both sides.
  8. Step 8

    Remove (2) T-30 screws underneath the front grill. Pop the front grill out, held in by (4) clips.

    Remove (2) T-30 screws underneath the front grill.
  9. Step 9

    With the grill removed, on top (located by the camera) remove (2) T-30 screws.

    With the grill removed, on top (located by the camera) remove (2) T-30 screws.
  10. Step 10

    Slightly pry up on the front clip, this will gain you access to (1) T-30 behind the headlight, on both sides. Remove T-30 screw, on both sides.

    Slightly pry up on the front clip, this will gain you access to (1) T-30 behind the headlight, on both sides.
    Remove T-30 screw, on both sides.
  11. Step 11

    Pull the front clip forward, cut headlight wire harness zip ties. Unplug head light, fang light, and blinker lights (if equipped). On both sides. Remove front clip.

    Unplug head light, fang light, and blinker lights (if equipped).
  12. Step 12

    Pinch off both radiator hoses, cut the pinch clamp on the lower hose and remove. Place a drain pan underneath. When done draining, take the caps off the new radiator and place on the OEM radiator.

    Pinch off both radiator hoses, cut the pinch clamp on the lower hose and remove.
    Pinch off both radiator hoses, cut the pinch clamp on the lower hose and remove.
    When done draining, take the caps off the new radiator and place on the OEM radiator.
  13. Step 13

    Remove the pinch clamp on the radiator overflow, remove hose.

    Remove the pinch clamp on the radiator overflow, remove hose.
  14. Step 14

    Remove the (4) 10mm bolts holding the radiator to the frame.

    Remove the (4) 10mm bolts holding the radiator to the frame.
    Note

    the top (2) bolts have nuts and aluminum spacers. Don’t lose these.

  15. Step 15

    Slightly pull the radiator away from the frame, unplug the fan connectors and push darts holding the harness. Remove the radiator.

    Slightly pull the radiator away from the frame, unplug the fan connectors and push darts holding the harness.
  16. Step 16

    Transfer the lower support and fan shroud over to the new radiator.

    Transfer the lower support and fan shroud over to the new radiator.
  17. Step 17

    Install the new radiator onto the car, use OEM hardware to fasten down. Install the radiator hoses and use supplied 36.1mm pinch clamps on the large hoses and 13.3mm pinch clamp on the overflow hose.

    Install the radiator hoses and use supplied 36.1mm pinch clamps on the large hoses and 13.3mm pinch clamp on the overflow hose.
  18. Step 18

    Reinstall all parts in reverse order, fill the coolant reservoir and start the vehicle, let it reach running temperature, add coolant if needed. Check for leaks.

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