Can-Am Maverick R C&R Racing Intercooler

Installation instructions for the Maverick R C&R Racing Intercooler on the Can-Am Maverick R (SKU 804FC0324). Parts, tools, and full procedure.

Legacy SKU
804FC0324
Revision
REV_080924

In the box

Parts and tools

Maverick R C&R Racing Intercooler

Included parts

  • 1Intercooler

Required tools

  • 8, 10mm Socket
  • T-30 Socket
  • Pinch Clamp Tool
  • Rags & Catch Pan

Procedure

Installation

  1. Step 1

    Remove the bed and lower/upper wind dam if equipped. See Maverick R Upper Scoop and Bed Removal Instructions.

  2. Step 2

    Remove both charge tubes from the intercooler using an 11mm socket.

    Remove both charge tubes from the intercooler using an 11mm socket.
    Remove both charge tubes from the intercooler using an 11mm socket.
  3. Step 3

    Remove the (1) coolant reservoir mounting screw using a 10mm socket.

    Remove the (1) coolant reservoir mounting screw using a 10mm socket.
  4. Step 4

    Remove the coolant reservoir and bungee it up to the cage.

    Remove the coolant reservoir and bungee it up to the cage.
  5. Step 5

    Remove (6) intercooler tray screws using a 10mm socket.

    Remove (6) intercooler tray screws using a 10mm socket.
  6. Step 6

    Behind the seats, remove (4) rubber plugs and access (4) 10mm screw. Two located behind the passenger seat and drivers seat.

    Behind the seats, remove (4) rubber plugs and access (4) 10mm screw.
  7. Step 7

    Tilt the back of the intercooler upwards, unplug (2) intercooler fan connectors. Remove the intercooler from the vehicle.

    Tilt the back of the intercooler upwards, unplug (2) intercooler fan connectors.
  8. Step 8

    BLOW OUT THE NEW INTERCOOLER. With the intercooler removed, remove (8) T-30 screws holding the fan shroud on and (6) 10mm screws holding the tray on. Transfer to the new intercooler.

    With the intercooler removed, remove (8) T-30 screws holding the fan shroud on and (6) 10mm screws holding the tray on.
  9. Step 9

    Install the intercooler in reverse order.

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