Can-Am Maverick R 11mm Head-Studs

Maverick R 11mm Head-Studs

SKU
3592010004 (ARP 2000), 4012010002 (Head Stud Tool Kit)
Legacy SKU
800FC0033, 875FC0047
Revision
REV_010925

Before you start

Note

The engine must be pulled from the vehicle for this application. Please see the service manual for removal. Head stud instructions are also available in the service manual page 112-114.

In the box

Parts and tools

Maverick R 11mm Head-Studs

Included parts

  • 8Head Studs
  • 812pt Nuts
  • 6Black Sleeved Washers
  • 2Red Sleeved Washers
  • 4Expansion Bolts
  • 4Expansion Washers
  • 1Assembly Lube

Required tools

  • EVP Tool Kit 875FC0047
  • Torque Wrench
SKUDescription
953RU0817M16 x 12 Point Socket Tool: Used for torquing the head stud 12-point nuts. 1/2" torque wrench installs on other end.
953RU0818Square Alignment Tube: Fastens to the engine block, allows torquing head stud nuts without twisting.
953RU0819Arrester Post: Slides up and down the alignment tube. 1/4” ratchet rests up against this, in the slot.
953RU0820M6 Square Nut: Rides inside the alignment tube. Fastens to M6x80mm screw.
953RU0821M6-1.0 x 80mm Screw: Goes through Arrestor Post and fastens to M6 square nut.
953RU0822M6-1.0 x 12mm Screw: Fastens square alignment tube to engine block.
M16 x 12 Point Socket Tool
Square Alignment Tube
Arrester Post
M6 Square Nut
M6-1.0 x 80mm Screw
M6-1.0 x 12mm Screw

Procedure

Installation

  1. Step 1

    Install the square nut into the alignment tube.

    Install the square nut into the alignment tube.
  2. Step 2

    Install the M6x80mm screw through the arrestor. Thread the screw into the square nut.

    Install the M6x80mm screw through the arrestor.
  3. Step 3

    Install the alignment tube onto the engine block. (engine shown upside down). Install (2) M6x12mm screws into the circled holes. No torquing required.

    Install (2) M6x12mm screws into the circled holes.
    Install the alignment tube onto the engine block.
  4. Step 4

    Clean the surface area around the stud holes (no oil). Install the supplied sleeved washers. Notice (2) RED washers will be in upper right and lower left holes. These holes are slightly larger. If the sleeved washers don’t fit, you are in the wrong hole. Install the (6) BLACK washers as shown. No assembly lube should be added at this time.

    Install the supplied sleeved washers.
  5. Step 5

    Install the head studs through each sleeved washer. No assembly lube should be used at this point. Hand tighten all studs until they bottom out into the head.

    Install the head studs through each sleeved washer.
  6. Step 6

    Once all head studs are hand tight. With a torque wrench and 7mm socket torque all studs to 15 ft-lb in sequence.

    With a torque wrench and 7mm socket torque all studs to 15 ft-lb in sequence.
  7. Step 7

    Apply assembly lube to the top threads of the head stud and upper portion of the sleeved washer with a brush. Install nuts and hand tighten.

    Apply assembly lube to the top threads of the head stud and upper portion of the sleeved washer with a brush.
  8. Step 8

    Install the 12-point socket onto the head stud nut. Install a 1/4" ratchet with 7mm socket onto the top of the head stud. Preload the 1/4" ratchet with 7mm socket slightly, slide the arrestor to the 1/4" ratchet and tighten the arrestor post.

    Install the 12-point socket onto the head stud nut.
  9. Step 9

    Install a 1/2" torque wrench to the 12-point socket. Now you can torque each nut in sequence. Once complete, loosen arrestor and slide to the next stud and re-setup the tool.

    Install a 1/2" torque wrench to the 12-point socket.
  10. Step 10

    Torque steps and sequence below.

    Torque steps and sequence below.
StepTorque Spec
Step 125 ft-lb
Step 250 ft-lb
Step 375 ft-lb & confirm 3 times
  1. Step 11

    Install the expansion screws with washers, no assembly lube necessary.

    Install the expansion screws with washers, no assembly lube necessary.
StepTorque Spec
Step 144 in-lb
Step 2180 in-lb
Note

Before installing the valve cover, add recommended engine oil to the timing chain cavity. After engine tear down or long block replacement add additional oil to the timing chain cavity.

Before installing the valve cover, add recommended engine oil to the timing chain cavity.

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