Kawasaki H2 Fuel Pump Harness

Kawasaki H2 Fuel Pump Harness

Category
Fuel Systems
Revision
REV_092526

In the box

Parts and tools

Included parts

  • Harness

Required tools

  • Push dart removal tool
  • Side cutters
  • Sockets
  • Wrenches

Procedure

Installation

  1. Step 1

    Remove passenger seat, Unbolt the two front and two rear bolts located on the frame rails.

    Remove passenger seat, Unbolt the two front and two rear bolts located on the frame rails.
    Remove passenger seat, Unbolt the two front and two rear bolts located on the frame rails.
  2. Step 2

    Remove fuel tank cover, Uninstall all eight push-darts.

    Remove fuel tank cover, Uninstall all eight push-darts.
  3. Step 3

    Remove all push darts from center counsel. On both sides

    Remove all push darts from center counsel.
    Remove all push darts from center counsel.
  4. Step 4

    Pull up and forward on rear seat to remove cushion, remove the bolts holding seat bracket down.

    Pull up and forward on rear seat to remove cushion, remove the bolts holding seat bracket down.
  5. Step 5

    Remove all pushdarts from rear center counsel and remove.

    Remove all pushdarts from rear center counsel and remove.
    Remove all pushdarts from rear center counsel and remove.
  6. Step 6

    Unplug factory harness from fuel pump, Cut wires from just behind connector.

    Unplug factory harness from fuel pump, Cut wires from just behind connector.
    Unplug factory harness from fuel pump, Cut wires from just behind connector.
  7. Step 7

    Strip 4 wires back approximately 5mm, Crimp new connectors on wires.

    Strip 4 wires back approximately 5mm, Crimp new connectors on wires.
  8. Step 8

    Push wire through back of connector until you hear a click, Matching the pin out below, #4 black/yellow is slightly larger than #2 black/yellow

    Push wire through back of connector until you hear a click, Matching the pin out below, #4 black/yellow is slightly larger than #2 black/yellow
    Push wire through back of connector until you hear a click, Matching the pin out below, #4 black/yellow is slightly larger than #2 black/yellow
  9. Step 9

    Slide locking tab into connector, connect supplied short harness to fuel pump hat as shown.

    Slide locking tab into connector, connect supplied short harness to fuel pump hat as shown.
    Slide locking tab into connector, connect supplied short harness to fuel pump hat as shown.
  10. Step 10

    Route harness up through center counsel under metal bar and connect harness’.

    Route harness up through center counsel under metal bar and connect harness’.
    Route harness up through center counsel under metal bar and connect harness’.
  11. Step 11

    using supplied body panel clip mount relay to hole on drivers side of center, use zip-tie to secure the fuse holder to frame.

    using supplied body panel clip mount relay to hole on drivers side of center, use zip-tie to secure the fuse holder to frame.
    using supplied body panel clip mount relay to hole on drivers side of center, use zip-tie to secure the fuse holder to frame.
  12. Step 12

    Route harness down rail and towards battery securing as necessary with zip-ties and following factory harness, connect positive and negative terminals to battery.

    Route harness down rail and towards battery securing as necessary with zip-ties and following factory harness, connect positive and negative terminals to battery.
    Route harness down rail and towards battery securing as necessary with zip-ties and following factory harness, connect positive and negative terminals to battery.
Emissions notice. This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code §§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA-certified, emission-regulations-exempt and noise-regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law.

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