Kawasaki H2 Magnum Muffler & Link Pipe for OEM Header

Remove front cargo bed cover by removing (8) quick rivets. There is a tab underneath the cover holding up against the intercooler cover, you may need to pop the intercooler cover up.

Remove the lower cargo bed by removing (12) quick rivets, (4) cargo tie downs, (4) screws. It helps to remove (4) push darts holding the rear fascia on. Remove bed.

Remove heat shields under the bed by removing (8) Philips head screws and (2) 10mm. Some screws are through bolted. Photo of heat shields removed.

Remove the top heat shields on the header. Remove (5) 10mm nuts and washers.

Disconnect the 02 sensor located on the rear of the vehicle. Remove the 02 sensor from the mid pipe. Don’t damage the 02 sensor.

Remove both side muffler hanger brackets from the frame. (4) 14mm bolts.

Remove (2) 14mm exhaust bolts and springs from the connection between the header and side muffler.

Remove (2) 14mm exhaust bolts and springs from the connection between the rear muffler and side muffler.

Remove the side muffler, there is hanger in the front you must slide out of the rubber grommet. Remove both exhaust donuts.

Remove (2) pins holding the rear muffler isolators in place.

Remove the rear muffler from the vehicle.

Use the OEM 2.0” exhaust donut to mate the link pipe to OEM header. Apply anti-seize to the threads.

Install the (2) muffler support brackets. Reinstall the 02 sensor into the link pipe.

Wipe the entire exhaust system down with alcohol to remove any fingerprints or debris before first start up.

Reinstall the factory heat shields and plastics in reverse order.