Can-Am Defender 1000 Catch Can

Installation instructions for the Defender 1000 Catch Can on the Can-Am Defender (SKU 803FC0013). Parts, tools, and full procedure.

Legacy SKU
803FC0013
Revision
Rev_052824

In the box

Parts and tools

Defender 1000 Catch Can

Included parts

  • 1EVP Catch Can
  • 15/8” Silicone Hose
  • 15/8” Straight Coupler
  • 2M8 Oversized Washer
  • 2M8 x 16mm Button Head
  • 11/4” Fuel Hose

Required tools

  • Screwdriver
  • T-30 Torx
  • 5/16” Drill Bit
  • Pinch Clamp Tool (optional)

Procedure

Installation

  1. Step 1

    Remove the driver side seat, or passenger driver side if a 4 door. Remove 4 push darts and pull back the soundproof material.

  2. Step 2

    Hold the catch can up on the backside of the fire wall. Make sure the catch can is above the crankcase hose. Measure the holes out and mark them on the firewall.

    Hold the catch can up on the backside of the fire wall.
    Measure the holes out and mark them on the firewall.
  3. Step 3

    With a 5/16” drill bit, drill out both holes on the firewall. Mount the catch can, use both M8 screws and oversized washers on the inside of the firewall.

  4. Step 4

    If you are running a turbocharger kit, remove the crankcase breather hose off the intake tube. Use supplied 3/4" silicone cap over the fitting on the intake tube. Use supplied pinch clamp. If you’re not running a turbo kit, remove the crankcase breather hose and cap the OEM intake tube.

    If you are running a turbocharger kit, remove the crankcase breather hose off the intake tube.
  5. Step 5

    Loosen the worm drive holding the crankcase breather hose on, rotate the hose towards the driver side of the vehicle. Tighten clamp back up. Keep hose in OEM plastic support.

    Loosen the worm drive holding the crankcase breather hose on, rotate the hose towards the driver side of the vehicle.
  6. Step 6

    If not running a turbocharger, install the supplied 5/8” coupler and hose to the crankcase vent hose. Use supplied pinch clamps. If running a turbocharger, this hose is already added, just route hose to catch can.

    If not running a turbocharger, install the supplied 5/8” coupler and hose to the crankcase vent hose.
  7. Step 7

    Route the crankcase hose behind the plastic duct. Route the drain hose down to the belly pan.

    Route the crankcase hose behind the plastic duct. Route the drain hose down to the belly pan.
Emissions notice. This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code §§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA-certified, emission-regulations-exempt and noise-regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law.

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