Can-Am Can Am Defender HD11 Shift-Tek Clicker Weight Kit

Installation instructions for the Can Am Defender HD11 Shift-Tek Clicker Weight Kit on the Can-Am Defender (SKU 402FC0967). Parts, tools, and full procedure.

Category
Clutching
SKU
402FC0967
Revision
REV_071026

Before you start

HD11 Naturally Aspirated Clicker Weights

StockStage 1-91
Horsepower75100
Primary SpringStockStock
Engagement RPM19002200
Operating RPM68007300-7700
Hole 10(2) 3/16" set screw
Hole 200
Pivot Bolt1.0”1.0”
Pivot Washer00
Clicker Position54
Secondary SpringStockStock
HelixStockStock
Hole on Helix CapStockStock
Helix Cap ClockingStockStock
Always install a set screw on both sides of the weight arm.
Note

Always install a set screw on both sides of the weight arm. Install the screws with the provided thread locker, making sure the screws are installed with an equal amount of thread engagement.

2 Door DT-200 Clicker Weights

2 Door2 Door2 Door
HorsepowerStage 91 TurboStage 100 TurboStage E85 Turbo
Primary SpringStockStockStock
Engagement RPM220022002200
Operating RPM730077008000
Hole 1(2) 3/8” Set Screw(2) 3/8” Set Screw(2) 3/8” Set Screw
Hole 2(2) 3/8” Set Screw(2) 3/8” Set Screw(2) 3/8” Set Screw
Pivot Bolt1.25”1.25”1.25”
Pivot Washer3mm + 5mm3mm + 5mm3mm + 5mm
Clicker Position3.53.53.5
Secondary SpringStockStockStock
Helix41-5241-5241-52
Hole on Helix CapHole 4Hole 4Hole 4
Helix Cap Clocking-1 from 0-1 from 0-1 from 0
Always install a set screw on both sides of the weight arm.
Note

Always install a set screw on both sides of the weight arm. Install the screws with the provided thread locker, making sure the screws are installed with an equal amount of thread engagement.

4 Door DT-200 Clicker Weights

4 Door4 Door4 Door
HorsepowerStage 91 TurboStage 100 TurboStage E85 Turbo
Primary SpringStockStockStock
Engagement RPM220022002200
Operating RPM730077008000
Hole 1(2) 3/8” Set Screw(2) 3/8” Set Screw(2) 3/8” Set Screw
Hole 2(2) 3/8” Set Screw(2) 3/8” Set Screw(2) 3/8” Set Screw
Pivot Bolt1.25”1.25”1.25”
Pivot Washer3mm + 5mm3mm + 5mm3mm + 5mm
Clicker Position4.04.04.0
Secondary SpringStockStockStock
Helix40-4540-4540-45
Hole on Helix CapHole 4Hole 4Hole 4
Helix Cap Clocking000
Always install a set screw on both sides of the weight arm.
Note

Always install a set screw on both sides of the weight arm. Install the screws with the provided thread locker, making sure the screws are installed with an equal amount of thread engagement.

Weight Kit Assembly
Each clicker cam has numbers 1-5.

Each clicker cam has numbers 1-5. Each number will modify maximum engine RPM by about 100rpm’s. All three clickers must be set to the same setting.

Lower numbers decrease engine RPM in steps of 100 RPM and higher numbers increase in steps of 100 RPM

Example: Ramp cam is set at position 3 and changed to position 5. So maximum engine RPM is increased by 200 RPM.

In the box

Parts and tools

Can Am Defender HD11 Shift-Tek Clicker Weight Kit

Included parts

  • Weight Kit Assembly

Required tools

  • P-Drive Clutch Service Tools
  • 6mm Allen Socket
  • 19,22mm Sockets
  • Impact Driver
  • T-20 Torx Socket
  • Blue Loctite
  • Torque Wrench

Procedure

Removing and Installing Weights & Rollers

  1. Step 1

    Remove the primary clutch from the crankshaft. Remove the airbox and clutch cover. Remove the primary clutch bolt using a 22mm socket. Install the Can-Am clutch puller (875FC0001) using an impact and 19mm socket. You will hear it “POP” off the crank.

  2. Step 2

    Apply some grease to the threads on tools Can Am Primary Clutch Threaded Rod & Handle for Threaded Rod. Thread tool Can Am Primary Clutch Threaded Rod into the clutch until it bottoms out on the governor cup. Install the 3 Arm Primary Compressor Tool onto the towers of the moveable sheave. Install the Center Tool Bushing and 1/4" Nylon Bushing into the 3-Arm Primary Compressor Tool. Compress it with the Handle for Threaded Rod.

    Install the 3 Arm Primary Compressor Tool onto the towers of the moveable sheave.
    Compress it with the Handle for Threaded Rod.
    Note

    Compress the moveable sheave far enough making it possible to remove the weights.

  3. Step 3

    With a T25 socket remove the screws highlighted in the red box. Roller being on top, weight being on the bottom.

    With a T25 socket remove the screws highlighted in the red box.
  4. Step 4

    Once the screw is removed, thread in Axle Removal Tool from the left side-in. The left side castings are tapered where the axle seats. Hit the Axle Removal Tool with a hammer. Once the axle is past the taper, it will freely pull out. Remove the weight and roller once axle is removed (See figure 4-5)

    Once the screw is removed, thread in Axle Removal Tool from the left side-in.
    Fig. 4
    Remove the weight and roller once axle is removed
    Fig. 5
  5. Step 5

    Installation will be in reverse order. Slide the axles in from the right side to left. Install the T25 screws and torque to 4 ft-lbs. When tightening the T25 screw, it will pull the axle into the taper. Use a medium thread locker on the T25 screws. Once complete, loosen the handle on the threaded rod and remove all tools from the clutch.

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