Kawasaki H2 Secondary Clutch Cover Adaptor Assembly

Remove the scatter shield stand off from the CVT cover. Use a Dremel or cutting device to remove it flush.

Remove the middle mounting ear where the stand off would connect. Use a Dremel or cutting device to remove flush.

Remove the driver side rear shock from the trailing arm. Remove the (10) 10mm screws holding the clutch cover on. With the clutch cover off, drill a pilot hole right in the middle of the secondary cut out on the inside of the cover.

With a 6.0” hole saw, flip the cover over and drill from the outside inward. Align the hole saw with the pilot hole, making sure the 6.0” hole is aligned correctly.

Clean up the area, you can file and sand the cutting edge.

Install the adaptor onto the clutch cover. It can only fit in one direction. Mark the holes with a sharpie and drill with a 1/4" drill bit.

Flip the adaptor over, lay a generous bead silicone around the adaptor.

Install a generous bead of silicone on the clutch cover. Around the mounting holes and the two low valleys.

Install the adaptor to the clutch cover. Install the (5) flanged screws through the cover. Apply more silicone to these screws if desired.

Flip the cover over and install washers and lock nuts. Fasten the hardware together.

Hold a flashlight around the adaptor and fill in any holes with silicone. Pay attention to the lower valleys. Wipe excess silicone away with a rag.

You can install the clutch cover and use it. It won’t be waterproof until the silicone is fully hardened.