2025 CF Moto U10 Shift-Tek Ultimate Clutch Kit

2025 CF Moto U10 Shift-Tek Ultimate Clutch Kit

Category
Clutching
SKU
2262040003 (Weights Only), 4001040001(Ultimate Kit)
Legacy SKU
402FP0122, 402FP0124
Revision
REV_110425

In the box

Parts and tools

2025 CF Moto U10 Shift-Tek Ultimate Clutch Kit

Included parts

  • 40-45 Helix Assembly
  • Shift-Tek Weight Kit
  • Blue/Purple Primary Spring
  • White/Green Secondary Spring

Required tools

  • 8, 10, 18, 19, 22mm Sockets
  • Screwdriver
  • Clutch Puller
  • Impact Driver
  • 6mm Allen Socket
  • Torque Wrench

Procedure

CF Moto U10 Pro

StockStage 1-91
Horsepower (Crank)
Primary SpringStockBlue/Purple
Engagement RPM19002000
Operating RPM64007200
Hole 1N/A2 Mag
Hole 2N/A2 Mag
Hole 3N/A2 Mag
Hole 4N/A3 Mag
Assembled Weight in Grams86.4g75g
Secondary SpringStockWhite/Green
HelixStock40-45
Hole on Helix CapHole 1Hole 4
Spring Hole in SheaveBB
Hole 1, Hole 2, Hole 3, Hole 4

Procedure

Installation

  1. Step 1

    Remove the outer clutch cover, (13) 10mm screws with washers. Remove the primary clutch bolt (22mm) and sleeved washer.

    Remove the outer clutch cover, (13) 10mm screws with washers. Remove the primary clutch bolt (22mm) and sleeved washer.
  2. Step 2

    Install the primary clutch puller, thread in by hand until it bottoms out. Use a impact and a 19mm socket.

    Install the primary clutch puller, thread in by hand until it bottoms out. Use a impact and a 19mm socket.
  3. Step 3

    Install the primary clutch into a clutch compressor tool. With a sharpie mark a line from the cover to the spider. No need to compress the clutch at this time, just hold the cover and primary spring in place. Remove the (6) 10mm screws holding the clutch cover on.

    Install the primary clutch into a clutch compressor tool. With a sharpie mark a line from the cover to the spider. No need to compress the clutch at this time, just hold the cover and primary spring in place. Remove the (6) 10mm screws holding the clutch cover on.
  4. Step 4

    Slowly release the spring tension. Remove clutch cover and spring from the clutch.

    Slowly release the spring tension. Remove clutch cover and spring from the clutch.
  5. Step 5

    Slide the moveable sheave down to access more room for removing the weight. With a 8mm socket and M5 Allen socket, remove the pin. Once the pin is removed, slide the weight and 2 washers out.

    Slide the moveable sheave down to access more room for removing the weight. With a 8mm socket and M5 Allen socket, remove the pin. Once the pin is removed, slide the weight and 2 washers out.
    Slide the moveable sheave down to access more room for removing the weight. With a 8mm socket and M5 Allen socket, remove the pin. Once the pin is removed, slide the weight and 2 washers out.
  6. Step 6

    Check the setup sheet above. Set your weights up accordingly. EVP weights have built in bushings, you no longer need to install the OEM tan ones.

    Check the setup sheet above. Set your weights up accordingly. EVP weights have built in bushings, you no longer need to install the OEM tan ones.
  7. Step 7

    Install the weight into the clutch, reinstall the pin and locknut.

    Install the weight into the clutch, reinstall the pin and locknut.
  8. Step 8

    Install the new primary spring (blue with purple stripe) into the spring cup.

    Install the new primary spring (blue with purple stripe) into the spring cup.
  9. Step 9

    Line up the sharpie marks from the cover and spider. Compress the spring and cover down to the clutch towers. Reinstall the clutch cover 10mm screws with blue Loctite. Torque to 12 ft-lb.

    Line up the sharpie marks from the cover and spider. Compress the spring and cover down to the clutch towers. Reinstall the clutch cover 10mm screws with blue Loctite. Torque to 12 ft-lb.
  10. Step 10

    Before installing the primary clutch onto the crankshaft, it is best to clean the post and crankshaft with brake cleaner and a rag. Install the primary clutch with washer and bolt. OEM torque to 52 ft-lb. EVP bolt torque to 80 ft-lb.

    Before installing the primary clutch onto the crankshaft, it is best to clean the post and crankshaft with brake cleaner and a rag. Install the primary clutch with washer and bolt. OEM torque to 52 ft-lb. EVP bolt torque to 80 ft-lb.
  11. Step 11

    Remove the secondary clutch bolt with belt changing washer. Use a 18mm socket.

    Remove the secondary clutch bolt with belt changing washer. Use a 18mm socket.
    Remove the secondary clutch bolt with belt changing washer. Use a 18mm socket.
  12. Step 12

    With the secondary clutch on the bench. Mark both sheaves with a sharpie. Flip the clutch over, remove the (3) 10mm screws holding the sheaves together.

    With the secondary clutch on the bench. Mark both sheaves with a sharpie. Flip the clutch over, remove the (3) 10mm screws holding the sheaves together.
  13. Step 13

    You can split the sheaves now.

    You can split the sheaves now.
  14. Step 14

    Install the stationary sheave in a clutch compression tool, with the helix facing upward.

    Install the stationary sheave in a clutch compression tool, with the helix facing upward.
  15. Step 15

    Compress the spring and helix down just enough to remove tension off of the snap ring.

    Compress the spring and helix down just enough to remove tension off of the snap ring.
  16. Step 16

    With a snap ring tool, expand the ring and place it on top of the shaft. You can now decompress the secondary spring.

    With a snap ring tool, expand the ring and place it on top of the shaft. You can now decompress the secondary spring.
    With a snap ring tool, expand the ring and place it on top of the shaft. You can now decompress the secondary spring.
  17. Step 17

    Inspect your sliders, if worn now is a good time to replace. Located inside the spring cup are (3) different pockets A, B, C. We will be installing the EVP spring into B.

    Inspect your sliders, if worn now is a good time to replace. Located inside the spring cup are (3) different pockets A, B, C. We will be installing the EVP spring into B.
    Inspect your sliders, if worn now is a good time to replace. Located inside the spring cup are (3) different pockets A, B, C. We will be installing the EVP spring into B.
  18. Step 18

    Install the other spring tang into hole 4 on the EVP helix.

    Install the other spring tang into hole 4 on the EVP helix.
  19. Step 19

    The helix should be sitting halfway over the slider as shown below.

    The helix should be sitting halfway over the slider as shown below.
  20. Step 20

    When you start compressing the spring and helix down, turn the helix clockwise to pass the sliders. This will apply torsion to the spring.

    When you start compressing the spring and helix down, turn the helix clockwise to pass the sliders. This will apply torsion to the spring.
  21. Step 21

    Compress the spring and helix down until the helix passes the snap ring groove. Reinstall the snap ring, making sure all sides are in. You can release the pressure from the tool.

    Compress the spring and helix down until the helix passes the snap ring groove. Reinstall the snap ring, making sure all sides are in. You can release the pressure from the tool.
  22. Step 22

    Reinstall the sheaves together. Make sure the sharpie lines are close to lining up. The new helix is slightly different so the moveable sheave will turn slightly more.

    Reinstall the sheaves together. Make sure the sharpie lines are close to lining up. The new helix is slightly different so the moveable sheave will turn slightly more.
  23. Step 23

    Reinstall the secondary clutch onto the vehicle. Torque the bolt to 52 ft-lb. Reinstall the drive belt. Spin the secondary 5 revolutions to properly seat the drive belt.

Need technical support?

Submit a ticket with your vehicle and what you're seeing, and our support team will get back to you.

Contact Support
We use cookies to improve your experience on our website. Read about how we use cookies in our Privacy Policy. By browsing this website, you agree to our use of cookies. privacy policy
accept

Your cart

×
×