Polaris 2021+ XP Turbo/S & Pro XP & Turbo R Shift-Tek Ultimate Clutch

2021+ XP Turbo/S & Pro XP & Turbo R Shift-Tek Ultimate Clutch Kit

Category
Clutching
Vehicles
Polaris RZR
SKU
Low (402FP0071), High (2262020007)
Legacy SKU
402FP0071, 402FP0072
Revision
Rev_110923

In the box

Parts and tools

2021+ XP Turbo/S & Pro XP & Turbo R Shift-Tek Ultimate Clutch Kit

Included parts

  • 1EVP Silver Primary Spring
  • 3Adjustable Primary Clutch Weights
  • 1Variety of Different Weights
  • 1Turquoise Secondary Spring
  • 1EVP Helix

Required tools

  • 10mm & 17mm Socket
  • Torque Wrench
  • Blue Loctite
  • Allen Wrenches
  • Clutch Compressor Tool

Procedure

2021 XP Turbo/S Clutching Set Up (Without FPCM)

Stock2-91 2RWI-913-93 3RWI-934-96 4RWI-965RWI-X85P 270
Horsepower168180185188196270
Primary SpringSilverSilverSilverSilverSilverSilver
Engagement RPM (Low)220022002200220022002200
Engagement RPM (High)260026002600260026002600
Operating RPM8400-86008400-86008400-86008400-86008400-86008400-8600
Hole 100000(2) 3/8” SS
Hole 2((2) 1/4" SS((2) 1/4" SS((2) 1/4" SS((2) 1/4" SS((2) 1/4" SS(2) 3/8” SS
Hole 30(2) 1/4" SS(2) 1/4" SS(2) 1/4" SS(2) 1/4" SS(2) 3/8” SS
Hole 400(2) 3/16” SS(2) 3/16” SS(2) 3/16” SS(2) 3/8” SS
Hole 50000(2) 3/16” SS(2) 3/8” SS
Assembled Weight in Grams68.7g70.5g71.8g71.8g73.0g81.4g
Secondary SpringTurquoiseTurquoiseTurquoiseTurquoiseTurquoiseTurquoise
HelixEVP 38-48EVP 38-48EVP 38-48EVP 38-48EVP 38-48EVP 38-48
Note

Always install a set screw on both sides of the weight arm. Install the screws with the provided blue thread locking agent. Make sure the screws are installed with an equal amount of thread engagement.

Adjustable Primary Clutch Weights

Procedure

2021 XP Turbo/S Clutching Set Up (With FPCM)

Stock2-91 2RWI-913-93 3RWI-934-96 4RWI-965-E855RWI-X85P 270
Horsepower168200207213208221270
Primary SpringSilverSilverSilverSilverSilverSilverSilver
Engagement RPM (Low)2200220022002200220022002200
Engagement RPM (High)2600260026002600260026002600
Operating RPM8400-86008400-86008400-86008400-86008400-86008400-86008400-8600
Hole 1000000(2) 3/8” SS
Hole 2((2) 1/4" SS((2) 1/4" SS((2) 1/4" SS((2) 1/4" SS((2) 1/4" SS((2) 1/4" SS(2) 3/8” SS
Hole 30(2) 1/4" SS(2) 1/4" SS(2) 1/4" SS(2) 1/4" SS(2) 1/4" SS(2) 3/8” SS
Hole 400(2) 3/16” SS(2) 3/16” SS(2) 3/16” SS(2) 3/16” SS(2) 3/8” SS
Hole 500000(2) 3/16” SS(2) 3/8” SS
Assembled Weight in Grams68.7g70.5g71.8g71.8g71.8g73.0g81.4g
Secondary SpringTurquoiseTurquoiseTurquoiseTurquoiseTurquoiseTurquoiseTurquoise
HelixEVP 38-48EVP 38-48EVP 38-48EVP 38-48EVP 38-48EVP 38-48EVP 38-48
Note

Always install a set screw on both sides of the weight arm. Install the screws with the provided blue thread locking agent. Make sure the screws are installed with an equal amount of thread engagement.

Adjustable Primary Clutch Weights

Procedure

2021+ Pro XP & Turbo R Clutching Set Up

Stock2-91 2RWI-913-93 3RWI-933-96 3RWI-964RWI-X1105RWI-X85P 280
Horsepower181217228237250257280
Primary SpringSilverSilverSilverSilverSilverSilverSilver
Engagement RPM (Low)2200220022002200220022002200
Engagement RPM (High)2600260026002600260026002600
Operating RPM8400-86008400-86008400-86008400-86008400-86008400-86008400-8600
Hole 10000000
Hole 2(2) 3/8” SS(2) 3/8” SS(2) 3/8” SS(2) 3/8” SS(2) 3/8” SS(2) 3/8” SS(2) 1/2” SS
Hole 3(2) 1/4" SS(2) 3/8” SS(2) 3/8” SS(2) 3/8” SS(2) 3/8” SS(2) 3/8” SS(2) 1/2” SS
Hole 40(2) 1/4" SS(2) 1/4" SS(2) 3/8” SS(2) 3/8” SS(2) 3/8” SS(2) 3/8” SS
Hole 500(2) 3/16" SS(2) 3/16" SS(2) 1/4" SS(2) 3/8” SS(2) 3/8” SS
Assembled Weight in Grams71.6g73.4g74.9g75.5g76.1g77.9g81.4g
Secondary SpringTurquoiseTurquoiseTurquoiseTurquoiseTurquoiseTurquoiseTurquoise
HelixEVP 38-48EVP 38-48EVP 38-48EVP 38-48EVP 38-48EVP 38-48EVP 38-48
Note

Always install a set screw on both sides of the weight arm. Install the screws with the provided blue thread locking agent. Make sure the screws are installed with an equal amount of thread engagement.

Adjustable Primary Clutch Weights

Procedure

Installation

  1. Step 1

    Remove the primary and secondary outer cover. Remove the drive belt. (Figure 1)

    Remove the primary and secondary outer cover. Remove the drive belt. (Figure 1)
    Fig. 1
  2. Step 2

    Either pull primary clutch off the vehicle or keep it on the vehicle. In these instructions we kept the primary on the car. Loosen all (6) M6 primary clutch cover bolts with a 10mm socket. Only take (3) all the way out.

    Warning

    Apply pressure to the primary clutch cover when removing the last (3) bolts.

  3. Step 3

    Remove the OEM spring. Next you will need a small Allen wrench and a 10mm socket to loosen the pins holding the OEM weights in. Perform this task one at a time.

    Next you will need a small Allen wrench and a 10mm socket to loosen the pins holding the OEM weights in.
    Note

    Have your Adjustable Shift-Tek weights already collaborated to your ECU Stage. See chart above.

  4. Step 4

    Tighten the pin holding the weights till it stops. DO NOT over tighten the pins. The weights should move freely with ease.

  5. Step 5

    Place the EVP spring onto the primary clutch. Place the primary clutch cover onto the spring and compress. Torque the M6 bolts down to 100in-lbs (8.3 ft-lbs).

    Place the EVP spring onto the primary clutch.
  6. Step 6

    With a 10mm socket and impact, remove the secondary bolt and washers. Remove secondary clutch.

  7. Step 7

    Remove the movable sheave with the rollers, place it to the side. Place the stationary sheave and into a clutch compress tool. With a 15mm socket, remove the (3) bolts from the helix. Decompress the tool.

    With a 15mm socket, remove the (3) bolts from the helix. Decompress the tool.
  8. Step 8

    Remove the sheave, spring cup, and OEM spring. Place the Turquoise secondary spring into the EVP helix, followed by spring cup and sheave. Compress everything together. Use Blue Loctite on (3) M10 bolts, torque down.

    Place the Turquoise secondary spring into the EVP helix, followed by spring cup and sheave.
  9. Step 9

    Place both sheaves together, make sure all the rollers are moving properly. Reinstall the secondary onto the machine.

  10. Step 10

    Reinstall the drive belt and remove the belt changing tool. Spin the secondary until the drive belt has seated.

  11. Step 11

    Reinstall the CVT belt cover.

Emissions notice. This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code §§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA-certified, emission-regulations-exempt and noise-regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law.

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