Can-Am 2021 X3 Turbo RR Dynomite 310 2.0 Turbo Kit

Can Am X3 Dynomite 2.0

1. Step 1

   Remove panel between the seats that allows access to the turbocharger.

2. Step 2

   Remove and label pressure lines from the boost control solenoid going to the wastegate actuator, intake, and air box.

3. Step 3

   Remove the worm drive clamp holding the intake tube onto the turbo.

4. Step 4

   Remove the worm drive clamp on the top of the air box.

5. Step 5

   Using a 13mm socket remove the 2 bolts behind the driver seat holding the air box to the firewall.

6. Step 6

   Remove the worm drive clamps or t-bolt clamps holding the charge tubes to the intercooler.

7. Step 7

   Using a 10mm socket, remove the fasteners (4) holding the intercooler in place. Be sure to unplug the intercooler fan. Remove intercooler assembly from vehicle.

8. Step 8

   Remove the nut on the V-band clamp holding the exhaust onto the turbo.

9. Step 9

   Remove the worm drive clamps holding the heat shielding on to the mid-pipe. Remove heat shields from mid-pipe.

10. Step 10

    Remove oil drain line from turbocharger by cutting the OEM clamp.

11. Step 11

    Remove the charge tube from the turbo outlet.

12. Step 12

    Remove oil supply line from top of the turbocharger.

13. Step 13

    Remove the nut securing the water line to the bottom of the exhaust manifold.

14. Step 14

    Using soft grip vise grips or hose clamps pinch off the soft coolant lines that supply and return water to the turbo.

15. Step 15

    Remove the OEM clamps holding the soft coolant line to the hard line on top and bottom. Using a side cutter, cut clamps securing soft water lines to the hard lines.

16. Step 16

    Remove socket head cap screw securing hard water lines to turbocharger and remove the hard line.

17. Step 17

    Remove bolts securing exhaust manifold heat shields – lower heat shield can be removed. Upper heat shield must stay on until the turbo is loose.

18. Step 18

    Using a 10mm socket or T40 Torx remove the fasteners holding the exhaust manifold to the engine and remove the turbo from the vehicle.

19. Step 19

    Remove oil pressure sensor and OEM oil line (be sure to save the copper washers)

1. Step 1

   Slide supplied fire sleeve over the supplied oil hose. sensor Reinstall oil pressure through the banjo side of the EVP oil supply hose. Re-use copper washers (install a copper washer on both sides of the banjo fitting).

2. Step 2

   Install the provided stud into the top hole of the center exhaust port, thread stud in and back it out one full turn (See Fig. 1)

   

3. Step 3

   Reinstall the OEM exhaust gasket and install new turbo charger, reusing OEM fasteners.

4. Step 4

   Torque (2) of the retaining screws to 44 in-lb (about 4 ft-lb), following the order shown in Figure 2.

   

   • Torque5 N•m ± 0.6 N•m (44 lbf•in ± 5 lbf•in)Turbo charger retaining screws, STEP A
5. Step 5

   Torque retaining screws to 17 ft-lb, following the order shown in Figure 3. On the final torque sequence take a 4mm Allen wrench and hold stud while tightening copper nut with 10mm wrench as close to 17 ft-lb as you can. (make sure you have at least 2 threads protruding from nut)

   

   • Torque23 N•m ± 3 N•m (17 lbf•ft ± 2 lbf•ft)Turbo charger retaining screws, STEP B
6. Step 6

   Connect the oil line to the fitting on the top of the turbo and tighten.

7. Step 7

   Use a 27mm pinch clamp to secure the oil line onto the turbo charger.

8. Step 8

   Using the provided 24” coolant line with fire sleeve connect the supplied line to the lower coolant line on the passenger side. Use 18mm pinch clamps to secure. Be sure to route the coolant line between the oil drain and motor.

9. Step 9

   Connect coolant lines to the turbo as shown in Figure 4.

   

10. Step 10

    Using the supplied 9” coolant line with fire sleeve, connect line to the existing coolant line on the turbo. Connect line to the turbo as shown in Figure 5. Secure all connections with 18mm pinch clamps.

    

11. Step 11

    Install the new upper charge tube onto the turbo.

12. Step 12

    Reinstall the intercooler and connect the charge tubes and intercooler fan.

13. Step 13

    Connect the new V-flow to the air box and reinstall the air box to the firewall. Tighten the clamps on the v-flow. (See V-flow instructions for further detail)

14. Step 14

    Connect the 3 lines from the boost control solenoid to their corresponding locations.

15. Step 15

    Reinstall exhaust - be sure to install the EVP supplied heat shield for the turbo exhaust housing. Additional heat shielding may be required. It is up to the customer and/or installer to determine what additional shielding may be required.

1. Step 1

   Remove plastics covering fuel tank. See picture below for location

2. Step 2

   Unplug electrical connector going into the top of the pump.

3. Step 3

   Unhook fuel hose by removing the red clip from the connection. Then push down on the fitting while pushing in on the back side of the fitting – then lift the fitting off the pump assembly.

4. Step 4

   Rotate pump assembly cap counterclockwise and remove. Remove assembly. (see the pictures for clarification)

   

   Note

   Your fuel pump assembly must be the 195 HP RR versions.

5. Step 5

   With the fuel pump on a workbench and all the fuel drained out of the pump assembly, press in on the tabs to release the housing covering the tank.

   

6. Step 6

   Unplug both white connectors from the top of the fuel pump assembly.

   

1. Step 9

   Install the EVP supplied fuel pump into the plastic housing the same way that was removed. Make sure the pump is oriented and fitted correctly into the bottom of the housing - when properly oriented, the pump will drop into place and it will not rotate.

2. Step 10

   Plug the electric connection into the pump.

3. Step 11

   Carefully align the tabs and reinsert the cap into the housing – do not force it – if it does not fit in with moderate pressure, something is not correct – recheck. Reconnect the top two white electrical connectors.

4. Step 12

   Reinstall pump assembly.

5. Step 13

   Replace OEM fuel pump fuse with the supplied 20 amp in location F5.