Can-Am 2017-2023 X3 Turbo & Turbo R Paragon-46 300 & 335 & 360 Turbo

Parts Included X3 Paragon Install Kit

1. Step 1

   Remove panel between the seats that allows access to the turbocharger.

2. Step 2

   Remove and label vacuum lines from the boost control solenoid going to the wastegate actuator, boost reference, and air box (corresponding colors). Boost solenoid located in the yellow box.

   

3. Step 3

   Remove the worm drive clamp holding the intake tube onto the turbo. (Shown in photo above).

4. Step 4

   Remove the worm drive clamp on the top of the air box.

5. Step 5

   Using a 13mm socket remove the 2 bolts behind the driver seat holding the air box to the firewall.

   

6. Step 6

   Remove the worm drive clamps or t-bolt clamps holding the charge tubes on. Intercooler to turbocharger and intercooler to throttle body. Remove from vehicle.

7. Step 7

   Using a 10mm socket, remove the (4) fasteners holding the intercooler in place. Be sure to unplug the intercooler fan. Remove intercooler assembly from vehicle.

8. Step 8

   Remove the nut on the V-band clamp holding the exhaust onto the turbo. You may need to use penetrating oil.

9. Step 9

   Remove the worm drive clamps holding the heat shielding on to the mid-pipe. Remove heat shields from mid-pipe.

10. Step 10

    Remove oil drain line from turbocharger by cutting the OEM clamp.

    

11. Step 12

    Remove oil supply line from top of the turbocharger.

    

12. Step 14

    Using a soft grip vise grip, pinch off the soft coolant lines that supply/return water to the turbo. About 2 inches from the hardlines.

13. Step 15

    Cut the OEM clamps holding the soft coolant line to the hardline. Remove the soft coolant lines from the hard lines. The hardlines will come out with the turbocharger.

    

14. Step 17

    Remove bolts securing exhaust manifold heat shields – lower heat shield can be removed. Upper heat shield must stay on until the turbo is loose.

15. Step 18

    Using a 10mm socket or T40 Torx remove the fasteners holding the exhaust manifold to the engine and remove the turbo from the vehicle.

16. Step 19

    Remove oil pressure sensor and OEM oil line (be sure to save the copper washers).

    

1. Step 1

   Slide the supplied oil feed line through the 5/8” supplied fire sleeve. Reinstall the OEM oil pressure sensor through the banjo side of the EVP oil feed line. Install the OEM copper washers on each side of the banjo fitting. See figure 1.

   

2. Step 2

   Install the M8 x 1.25 stud into the top hole of the center exhaust port. Thread the stud all the way in then back it out one full turn. Hang the OEM manifold exhaust gasket on the stud. See figure 2.

   

   Note

   If you have a P46/50 install the second stud on the top right hole.

3. Step 3

   Install the new turbocharger reusing the OEM fasteners. Sequence 1: Torque the (2) retaining screws to 44 in-lb (4 ft-lb). Sequence 2: Torque the all (9) retaining screws to 17 ft-lbs. (23 Nm). Install the M8 x 1.25 copper flange nut onto the stud. Use a 4mm Allen wrench to hold the stud while torquing to 17 ft-lb. See figures 3-4.

   

   

4. Step 4

   Connect the EVP oil supply line to the top of the turbocharger. Remove the safety red cap before installing.

5. Step 5

   Connect the OEM rubber drain hose to the Paragon oil drain. Use the supplied 27mm pinch clamp to secure it.

6. Step 6

   Install both 3/4" fire sleeves onto each 3/8” silicone water hoses. The shorter fire sleeve will connect to the rear of the turbocharger coolant fitting and run to the “T” underneath the coolant resivor. Use (2) 18mm pinch clamps. The longer fire sleeve with silicone hose will connect the the front barb coolant fitting and connect back to the OEM soft coolant line using the supplied 3/8” hose barb. Use (3) 18mm pinch clamps.

   

   

7. Step 7

   Install the 3/4-3/4 barb into the V-Flow and secure with a pinch clamp. Install the V-Flow to the turbocharger and air box. Reinstall the (2) 13mm bolts securing the airbox to the firewall. Tighten the V-Flow down.

   Note

   If using a catch can, cap the hose barb with supplied cap.

8. Step 8

   Reinstall the (3) vacuum lines coming off the boost control solenoid. Use the (2) 3/16” 90-degree hose barbs and (2) 7inch vacuum hoses to connect the wastegate and boost reference port. Reuse the OEM airbox vacuum line and clamp and connect to the V-Flow.

   

1. Step 9

   Install the (2) supplied MAP sensors. One is located on the throttle body; one is located on the intake plenum. (See Figure 8-9). The MAP sensor on the throttle body will use supplied MAP sensor harness.

   

   

   Note

   Use dielectric grease on the green O-rings for installation. If you are getting MAP sensor codes, 180 the plug.

   Note

   Tighten both OEM throttle body clamps or it will pop off when boost is built.

1. Step 10

   Install the lower charge tube onto the throttle body, don’t tighten down yet.

2. Step 11

   Install the Blow Off Valve into the charge tube. Run the vacuum line from the BOV to the plenum. Install the supplied plenum barb, reuse the OEM torx screw. (Fig 10)

   

3. Step 12

   Install the EVP plenum brace onto the OEM plenum. The brace will only fit on one-way. This is a girdle for the plenum. If you have any questions, please reference “the clamp” instructions on our website.

   Note

   you can upgrade to a EVP plenum if you don’t want the brace.

1. Step 13

   With brake cleaner, spray around all (3) injector ports and fuel rail. Wipe debris away with a rag. Turbo and Turbo R models press the metal clip down and remove the connector from the injector. Remove the fuel hose from the fuel rail. Push the connector in and spread left/right side away from the fuel rail. Remove the fuel rail, keep the O-rings with the fuel hose. Remove the (2) fuel rail screws.

2. Step 14

   Remove the injector clip, once the clip is removed you can pull the injector out of the fuel rail. Install the EVP injectors, use dielectric grease on the o-rings allowing for easier installation. Place the injector clip back onto the fuel rail, make sure the clip is in both grooves. Reinstall the fuel rail in reverse order.

   

   

1. Step 15

   Remove the OEM plenum from the vehicle. The “Torrent F” plenum will reuse the OEM gasket and gasket sleeves. Clean the gasket before installation. Use Di-electric grease to push in all (8) gasket sleeves. (Figure 13).

   

2. Step 16

   The “Torrent F” plenum comes with a hardware kit including: (4) throttle body mounting screws, (1) throttle body O-ring, (2) fuel rail mounting screws, (1) MAP Sensor mounting screw, (1) Intake manifold pressure barb. (Figure 14).

   

1. Step 17

   Remove all (3) spark plug coil connectors. Remove all (3) retaining screws and ground connectors. Pull the ignition coils out of the block. Now the spark plugs can be accessed and changed out with supplied EVP plugs. Torque the new spark plugs to 97 in-lb (11 Nm). Reinstall the coils, ground connectors and retaining screws.

1. Step 18

   If you’re installing 9mm ARP 2000 head studs please follow the instructions. If you’re NOT installing head studs please skip to step 19.

1. Step 19

   Installing the EVP race intercooler and stock intercooler will be the same process. Place the intercooler into the tray and install the (4) intercooler bolts loosely. Connect the intercooler fan to the vehicles wiring harness. Connect both upper and lower charge tubes to the intercooler. Tighten all (4) intercooler bolts and all (4) charge tube clamps.

1. Step 20

   Reinstall your free-flowing exhaust or if you have purchased on of our EVP handcrafted exhaust kits please find those installation instructions on our website. Install the EVP turbo heat shield: one v-band clamp and bracket.

1. Step 21

   Remove plastics covering fuel tank. See fig 14 below for location.

2. Step 22

   Unplug electrical connector going into the top of the pump.

3. Step 23

   Unhook fuel hose by removing the red/blue clip from the connection. Then push down on the black clip while pushing in on the back side of the fitting – then lift the fitting off the pump assembly.

4. Step 24

   Rotate pump assembly cap counterclockwise and remove from the tank

   

   Note

   Your fuel pump assembly MUST be the 172 HP Turbo R or 195 HP RR versions! If you have a 2017 X3 or a 120 Base Model that has not been updated to the Turbo R or RR pump assembly, this must be purchased separately!

5. Step 25

   With the fuel pump on a workbench and all the fuel drained out of the pump assembly, press in on the (3) tabs to release the housing covering the tank.

   

1. Step 26

   Install fuel pump assembly back into tank in the reverse order from its removal.

2. Step 27

   Install the EVP supplied fuel pump into the surge tank that was removed in . Make sure the pump is oriented and fitted correctly into the bottom of the housing When properly oriented, the pump will drop into place and it will not rotate.

3. Step 28

   Plug the electric connection into the pump.

4. Step 29

   Carefully align the tabs and reinsert the cap into the housing – do not force it – if it does not fit in with moderate pressure, something is not correct – recheck. See picture below of fuel line and electrical connection.

5. Step 30

   Reinstall pump assembly.

6. Step 31

   Install EVP Plug-N-Play fuel pump relay harness.

7. Step 32

   Connect the yellow wire with the ring terminal and the relay to one of the bolts that secure the fuel pump protector strap to the frame. Make sure the ring terminal is grounded to the frame.

8. Step 33

   Replace OEM fuel pump fuse with the supplied 20-amp fuse in location F5.