2014+ Sea Doo Spark Billet Fuel Rail

2014+ Sea Doo Spark Billet Fuel Rail

Category
Fuel Systems
Vehicles
Sea-Doo
Legacy SKU
501FC0009, 501FC0012
Revision
Rev_062823

In the box

Parts and tools

2014+ Sea Doo Spark Billet Fuel Rail

Included parts

  • 1Billet Fuel Rail
  • 1Fuel Line Connector

Required tools

  • 10mm Socket
  • 10mm Wrench
  • T30 Socket

Procedure

Installation

  1. Step 1

    Remove the upper hull. See Sea Doo Spark Hull Removal Instructions.

  2. Step 2

    Locate the fuel rail. Wrap a cloth underneath the fuel rail as some fuel will leak out. Use BRP tool 529 036 037. Insert the tool between the fuel line and fuel rail. DO NOT USE A SCREWDRIVER.

    Locate the fuel rail. Wrap a cloth underneath the fuel rail as some fuel will leak out. Use BRP tool 529 036 037. Insert the tool between the fuel line and fuel rail. DO NOT USE A SCREWDRIVER.
  3. Step 3

    Unplug each injector clip. With a T30 remove the fuel rail screws.

    Unplug each injector clip. With a T30 remove the fuel rail screws.
  4. Step 4

    Remove the fuel rail from the intake manifold. Apply dielectric grease on the billet fuel rail connector and tighten down with a -8an wrench.

    Remove the fuel rail from the intake manifold. Apply dielectric grease on the billet fuel rail connector and tighten down with a -8an wrench.
  5. Step 5

    Remove the injector clips and injectors. Apply dielectric grease on the upper O-rings when installing into the billet fuel rail. Reinstall injector clips.

    Remove the injector clips and injectors. Apply dielectric grease on the upper O-rings when installing into the billet fuel rail. Reinstall injector clips.
  6. Step 6

    Install the fuel rail and injectors into the intake. Torque screws to 80 in-lbs. Reinstall the fuel line. You will hear it snap into place. Make sure it is seated properly.

    Install the fuel rail and injectors into the intake. Torque screws to 80 in-lbs. Reinstall the fuel line. You will hear it snap into place. Make sure it is seated properly.
    Install the fuel rail and injectors into the intake. Torque screws to 80 in-lbs. Reinstall the fuel line. You will hear it snap into place. Make sure it is seated properly.
Emissions notice. This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code §§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA-certified, emission-regulations-exempt and noise-regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law.

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