Can-Am X3 Rhino Solid Secondary Clutch Roller Kit

Remove belt box cover.

Remove CVT drive belt.

Remove secondary clutch off the machine.

Place secondary clutch into clutch compression tool. Mark with a sharpie your alignment arrows on both sheaves. (See figure 1).

Loosen (3) 13mm bolts on top of clutch, release pressure and pull all pieces apart: sheave, spring, springs support, and helix.

Place the sheave with rollers back into the compression tool.

With the T-20 Torx, remove (3) roller pin set screws.

Place your clutch pin puller into the first pin. (See figure 2)

With your (2) 19mm wrenches, start tightening the pin puller, this will cause your roller pin to back out. Only back the pin out enough to pull the roller out. Do Not pull the pin all the way out.

Remove OEM roller, loosen the 19mm jam nut and back it out so there is no pressure.

Place the new roller so it is lined up with the pin and tap the pin until it is just passed the set screw threads. DO NOT bottom the pin out, just enough so the T-20 Torx set screw can be placed back. (See figures 3-5).

Continue steps 8-11 for the last two roller pins.

Place blue Loctite on the (3) pin set screws. (See figure 6)

Once all three solid rollers and set screws are installed. Clean up any excess lubricant.

Reassemble both clutch sheaves followed by the spring support, spring, and helix. Make sure to lock the spring back into the original position on the helix.

Place the assembly back into the secondary clutch compression tool and compress down.

Red Loctite (3) 13mm head bolts and torque to 45 ft lbs. (See figure 7).

Reinstall the secondary clutch into the machine. Torque to 52 ft lbs. Reinstall CVT drive belt and belt box cover.