Polaris XP Turbo/S Pro XP 1300cc Injector, Set of 2

Installation instructions for the XP Turbo/S Pro XP 1300cc Injector, Set of 2 on the Polaris Pro XP (RZR) (SKU 502FP0003). Parts, tools, and full procedure.

Category
Fuel Systems
Vehicles
Polaris RZR
Legacy SKU
502FP0003
Revision
Rev_102424

In the box

Parts and tools

Included parts

  • 2EVP 1300cc Injectors
  • 2Injector Retaining Clips
  • 2Injector Adaptors
  • 26mm Flange Bolts
  • 2Fuel Rail Spacers

Required tools

  • 8mm Socket
  • 10mm Socket
  • Di Electric Grease
  • Medium Strength Tread Lock
  • Safety Glasses

Procedure

Pre-Installation Steps

  1. Step 1

    This installation should be done OUTDOORS or in a well-ventilated area with a cold engine and away from any potential spark or heat sources.

  2. Step 2

    Disconnect the ground terminal off the battery.

Procedure

Installation Steps

  1. Step 1

    Remove the box and back panel off the firewall.

  2. Step 2

    Remove the electric connectors from the injectors – this is done by squeezing the wire clips towards the back of the vehicle and pulling the connectors off the injectors. See figure 1.

  3. Step 3

    MAKE SURE TO WEAR SAFETY GLASSES IN THIS STEP. Disconnect the fuel line from the fuel rail by removing the GREEN clip– See figure 1.

    Warning

    fuel may spray when this is released.

  4. Step 4

    Remove the two 8mm bolts holding the fuel rail to the manifold.

Remove the electric connectors from the injectors – this is done by squeezing the wire clips towards the back of the vehicle and pulling the connectors off the injectors. See figure 1.
Fig. 1
  1. Step 5

    Push the fuel rail towards the back of the vehicle while lifting upwards. This will expose the tip of the injectors. With a sharpie and tape mark injector connecters 1 & 2. Starting with injector 1, push the plastic injector clip down (see figure 1.) This will release the injector from the fuel rail. Remove both the clip and injector. Repeat step 5 for injector 2.

  2. Step 6

    Grab your new EVP 1300 injectors and put di electric grease on the O-rings before securing them into the fuel rail.

  3. Step 7

    Install the EVP 1300 injectors into the fuel rail. The slots in the clips slide onto the outer rings of the fuel rail. Push the injector up into the fuel rail until the slot on the injector lines up with the ribs and locating tab on the clip.

    Install the EVP 1300 injectors into the fuel rail.
  4. Step 8

    Put the provided fuel rail spacers between the intake and the fuel rail and secure the fuel rail in and replace the OEM 8mm bolts with the (2) M6 flange bolts.

    Note

    use medium strength thread lock.

  5. Step 9

    Reinstall the fuel line and fuel line clips.

  6. Step 10

    Reconnect the ground terminal to the battery.

  7. Step 11

    Switch the key to the “ON” position and check for fuel leaks. If leaks are detected, go back to step 7.

  8. Step 12

    If no leaks are detected, cycle the key 3 times and start the engine.

  9. Step 13

    Re-check after 50 miles.

Emissions notice. This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code §§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA-certified, emission-regulations-exempt and noise-regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law.

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