Polaris XP Turbo/S High Engagement Lime Green Spring

Installation instructions for the XP Turbo/S High Engagement Lime Green Spring on the Polaris RZR Turbo (SKU 402RP0039). Parts, tools, and full procedure.

Category
Clutching
Vehicles
Polaris RZR
Legacy SKU
402RP0039
Revision
Rev_021021

Before you start

Note

Engagement should be around 2200RPM.

In the box

Parts and tools

Included parts

  • 1EVP Lime Green Primary Spring

Required tools

  • 10mm Socket, Rachet
  • Torque Wrench

Procedure

Installation Steps

  1. Step 1

    Remove clutch cover.

  2. Step 2

    With your 10mm socket and ratchet, loosen all M6 primary spring clutch cover bolts.

  3. Step 3

    Take (3) of the (6) M6 bolts out, apply pressure on the primary spring clutch cover while removing the last (3) bolts.

    Take (3) of the (6) M6 bolts out, apply pressure on the primary spring clutch cover while removing the last (3) bolts.
    Warning

    There will be tension on the clutch cover.

  4. Step 4

    Remove the OEM Primary spring and replace it with EVP Lime Green High Engagement Spring.

    Remove the OEM Primary spring and replace it with EVP Lime Green High Engagement Spring.
  5. Step 5

    Place the OEM plastic bushing back into the OEM primary spring clutch cover and slide it onto the clutch shaft.

    Note

    Apply pressure to line the holes up. Hand thread all 6 bolts into the clutch.

  6. Step 6

    With your torque wrench, torque all M6 bolts to 100 in-lbs (8.3 ft-lbs).

    With your torque wrench, torque all M6 bolts to 100 in-lbs (8.3 ft-lbs).
  7. Step 7

    Install clutch cover back onto the vehicle.

Emissions notice. This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code §§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA-certified, emission-regulations-exempt and noise-regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law.

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