Kawasaki H2 High Flow Intake Kit

Kawasaki H2 High Flow Intake Kit

Category
Intake
Revision
REV_041626

In the box

Parts and tools

Kawasaki H2 High Flow Intake Kit

Included parts

  • Intake Silicone Assembly
  • Intake Encloser Assembly
  • Intake Hardware & Scoop

Required tools

  • Push Dart Tool
  • Philips Screwdriver
  • Metric Sockets
  • Drill Bit
  • Allen Sockets

Procedure

Installation

  1. Step 1

    Remove (5) Allen screws on the passenger side fender. Remove fender.

    passenger side fender
    passenger side fender
  2. Step 2

    Remove (6) push darts holding the rear passenger wheel well on. When removing the wheel well there are (2) clips up top.

    rear passenger wheel well
    clips up top
  3. Step 3

    Remove the factory plastic guard around the intake system. (3) push darts and (1) Philips screw.

    factory plastic guard
  4. Step 4

    Remove (4) Philips screws and (1) worm drive on the fresh air to airbox tube.

    fresh air to airbox tube
  5. Step 5

    Remove (1) worm drive, (5) Allen screws,(1) push dart from airbox to compressor cover.

    worm drive
    Allen screws
  6. Step 6

    Remove (2) 13mm screws holding the airbox to the vehicle.

    13mm screws
    13mm screws
    Note

    the screws are in backwards facing the firewall.

  7. Step 7

    Remove (6) 12mm bolts holding the back plastic intake onto the compressor cover. Check the gasket. Keep the gasket in place.

    compressor cover
  8. Step 8

    This is the current state of the vehicle. You can remove the rubber boot that pulls air in through the upper vent.

    rubber boot
  9. Step 9

    Install the billet venturi to the compressor cover. Keep the gasket on the compressor cover. Use supplied taper Allen hardware and use a ball end socket to tighten.

    billet venturi
  10. Step 10

    Loosely install the air filter encloser. Make sure the air filter is tight and rubber seal is tight to the encloser.

    air filter encloser
  11. Step 11

    The tab located on top of the encloser will reuse an OEM push dart. Remove the push dart and reinstall through the air filter bracket.

    tab located on top of the encloser
  12. Step 12

    Firmly hold the encloser straight against the firewall. With a silver sharpie mark (3) holes along the side of the encloser. (photo is sideways).

    holes along the side of the encloser
  13. Step 13

    Remove the passenger back seat or pry it away from the firewall 1/2". With a 11/32” drill bit, drill out the (3) holes you marked. Be careful of the back seat. Install supplied (3) push darts.

    Install supplied (3) push darts
  14. Step 14

    Install the 1.0” 90-degree barb into the intake tube. This is for the boost recirculation tube. Install the 3/4" coupler into the intake tube, this is for the crankcase vent. If you are running a catch can, plug this port with supplied 3/4" plug. Use supplied worm drives to tighten down.

    1.0” 90-degree barb
  15. Step 15

    Install the intake tube to the billet venturi with a t-bolt clamp. DO NOT push the silicone all the way onto the venturi. It is tapered and will not seal properly. Only install until the rib seats to the silicone indent. Install the BRV and crankcase hoses.

    intake tube to the billet venturi
  16. Step 16

    Install the other end of the intake tube to the air filter encloser. Make sure it is installed all the way. Use supplied worm drive to tighten down.

    intake tube to the air filter encloser
  17. Step 17

    Remove (3) push darts holding the OEM plastic shroud on. Install the supplied shroud in reverse order. Reuse push darts.

    supplied shroud
    supplied shroud
  18. Step 18

    Reinstall the wheel well and fender. The encloser seal will push up against the wheel well as it was designed to stay airtight. Reuse all OEM hardware.

    Reinstall the wheel well and fender

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