Polaris 2021+ XP Turbo/S & Pro XP & Turbo R Shift-Tek Ultimate Clutch
2021+ XP Turbo/S & Pro XP & Turbo R Shift-Tek Ultimate Clutch Kit
In the box
Parts and tools
Procedure
2021 XP Turbo/S Clutching Set Up (Without FPCM)
| Stock | 2-91 2RWI-91 | 3-93 3RWI-93 | 4-96 4RWI-96 | 5RWI-X85 | P 270 | |
|---|---|---|---|---|---|---|
| Horsepower | 168 | 180 | 185 | 188 | 196 | 270 |
| Primary Spring | Silver | Silver | Silver | Silver | Silver | Silver |
| Engagement RPM (Low) | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 |
| Engagement RPM (High) | 2600 | 2600 | 2600 | 2600 | 2600 | 2600 |
| Operating RPM | 8400-8600 | 8400-8600 | 8400-8600 | 8400-8600 | 8400-8600 | 8400-8600 |
| Hole 1 | 0 | 0 | 0 | 0 | 0 | (2) 3/8” SS |
| Hole 2 | ((2) 1/4" SS | ((2) 1/4" SS | ((2) 1/4" SS | ((2) 1/4" SS | ((2) 1/4" SS | (2) 3/8” SS |
| Hole 3 | 0 | (2) 1/4" SS | (2) 1/4" SS | (2) 1/4" SS | (2) 1/4" SS | (2) 3/8” SS |
| Hole 4 | 0 | 0 | (2) 3/16” SS | (2) 3/16” SS | (2) 3/16” SS | (2) 3/8” SS |
| Hole 5 | 0 | 0 | 0 | 0 | (2) 3/16” SS | (2) 3/8” SS |
| Assembled Weight in Grams | 68.7g | 70.5g | 71.8g | 71.8g | 73.0g | 81.4g |
| Secondary Spring | Turquoise | Turquoise | Turquoise | Turquoise | Turquoise | Turquoise |
| Helix | EVP 38-48 | EVP 38-48 | EVP 38-48 | EVP 38-48 | EVP 38-48 | EVP 38-48 |
Always install a set screw on both sides of the weight arm. Install the screws with the provided blue thread locking agent. Make sure the screws are installed with an equal amount of thread engagement.
Procedure
2021 XP Turbo/S Clutching Set Up (With FPCM)
| Stock | 2-91 2RWI-91 | 3-93 3RWI-93 | 4-96 4RWI-96 | 5-E85 | 5RWI-X85 | P 270 | |
|---|---|---|---|---|---|---|---|
| Horsepower | 168 | 200 | 207 | 213 | 208 | 221 | 270 |
| Primary Spring | Silver | Silver | Silver | Silver | Silver | Silver | Silver |
| Engagement RPM (Low) | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 |
| Engagement RPM (High) | 2600 | 2600 | 2600 | 2600 | 2600 | 2600 | 2600 |
| Operating RPM | 8400-8600 | 8400-8600 | 8400-8600 | 8400-8600 | 8400-8600 | 8400-8600 | 8400-8600 |
| Hole 1 | 0 | 0 | 0 | 0 | 0 | 0 | (2) 3/8” SS |
| Hole 2 | ((2) 1/4" SS | ((2) 1/4" SS | ((2) 1/4" SS | ((2) 1/4" SS | ((2) 1/4" SS | ((2) 1/4" SS | (2) 3/8” SS |
| Hole 3 | 0 | (2) 1/4" SS | (2) 1/4" SS | (2) 1/4" SS | (2) 1/4" SS | (2) 1/4" SS | (2) 3/8” SS |
| Hole 4 | 0 | 0 | (2) 3/16” SS | (2) 3/16” SS | (2) 3/16” SS | (2) 3/16” SS | (2) 3/8” SS |
| Hole 5 | 0 | 0 | 0 | 0 | 0 | (2) 3/16” SS | (2) 3/8” SS |
| Assembled Weight in Grams | 68.7g | 70.5g | 71.8g | 71.8g | 71.8g | 73.0g | 81.4g |
| Secondary Spring | Turquoise | Turquoise | Turquoise | Turquoise | Turquoise | Turquoise | Turquoise |
| Helix | EVP 38-48 | EVP 38-48 | EVP 38-48 | EVP 38-48 | EVP 38-48 | EVP 38-48 | EVP 38-48 |
Always install a set screw on both sides of the weight arm. Install the screws with the provided blue thread locking agent. Make sure the screws are installed with an equal amount of thread engagement.
Procedure
2021+ Pro XP & Turbo R Clutching Set Up
| Stock | 2-91 2RWI-91 | 3-93 3RWI-93 | 3-96 3RWI-96 | 4RWI-X110 | 5RWI-X85 | P 280 | |
|---|---|---|---|---|---|---|---|
| Horsepower | 181 | 217 | 228 | 237 | 250 | 257 | 280 |
| Primary Spring | Silver | Silver | Silver | Silver | Silver | Silver | Silver |
| Engagement RPM (Low) | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 |
| Engagement RPM (High) | 2600 | 2600 | 2600 | 2600 | 2600 | 2600 | 2600 |
| Operating RPM | 8400-8600 | 8400-8600 | 8400-8600 | 8400-8600 | 8400-8600 | 8400-8600 | 8400-8600 |
| Hole 1 | 0 | 0 | 0 | 0 | 0 | 0 | 0 |
| Hole 2 | (2) 3/8” SS | (2) 3/8” SS | (2) 3/8” SS | (2) 3/8” SS | (2) 3/8” SS | (2) 3/8” SS | (2) 1/2” SS |
| Hole 3 | (2) 1/4" SS | (2) 3/8” SS | (2) 3/8” SS | (2) 3/8” SS | (2) 3/8” SS | (2) 3/8” SS | (2) 1/2” SS |
| Hole 4 | 0 | (2) 1/4" SS | (2) 1/4" SS | (2) 3/8” SS | (2) 3/8” SS | (2) 3/8” SS | (2) 3/8” SS |
| Hole 5 | 0 | 0 | (2) 3/16" SS | (2) 3/16" SS | (2) 1/4" SS | (2) 3/8” SS | (2) 3/8” SS |
| Assembled Weight in Grams | 71.6g | 73.4g | 74.9g | 75.5g | 76.1g | 77.9g | 81.4g |
| Secondary Spring | Turquoise | Turquoise | Turquoise | Turquoise | Turquoise | Turquoise | Turquoise |
| Helix | EVP 38-48 | EVP 38-48 | EVP 38-48 | EVP 38-48 | EVP 38-48 | EVP 38-48 | EVP 38-48 |
Always install a set screw on both sides of the weight arm. Install the screws with the provided blue thread locking agent. Make sure the screws are installed with an equal amount of thread engagement.
Procedure
Installation
- Step 1
- Step 2
Either pull primary clutch off the vehicle or keep it on the vehicle. In these instructions we kept the primary on the car. Loosen all (6) M6 primary clutch cover bolts with a 10mm socket. Only take (3) all the way out.
WarningApply pressure to the primary clutch cover when removing the last (3) bolts.
- Step 3
- Step 4
Tighten the pin holding the weights till it stops. DO NOT over tighten the pins. The weights should move freely with ease.
- Step 5
- Step 6
With a 10mm socket and impact, remove the secondary bolt and washers. Remove secondary clutch.
- Step 7
- Step 8
- Step 9
Place both sheaves together, make sure all the rollers are moving properly. Reinstall the secondary onto the machine.
- Step 10
Reinstall the drive belt and remove the belt changing tool. Spin the secondary until the drive belt has seated.
- Step 11
Reinstall the CVT belt cover.
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